Bobcat 540, 543 Repair Manual [Skid Steer Loader] (501011999-…)

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Description

Revised Factory [6566181(11-81)] Workshop Repair Service Manual For Bobcat 540, 543 Skid Steer Loader. Detailed Step by Step Instructions, diagrams, illustrations make easy any repair, Overhaul, Disassembly and Assembly, Testing, Adjustment, Replacement and Change, Inspection and Adjustment, etc.

= Printable,
= Zoom able,
= Clickable index,
= Bookmarks,
= Searchable Text

MODELS Covered

Bobcat 540, 543 Skid Steer Loader

540 S/N 501011999 & Below
543 S/N 501111999 & Below

SECTIONS covered

* Ac Voltage, Checking The
* Air Cleaner Service
* Alternator,Elt Adjustment For The
* Alternator, Checking The
* Alternator, Installing The
* Alternator, Precautions For The
* Alternator, Removal
* Alternator, Repairing The
* Alternator, System
* Alternator, System
* Axle Andearings, Removal
* Axle Andearing, Assembly Of The
* Axle Andearing, Installation
* Axle(S) Andearings, Removing The
* Battery
* Battery, Checking The
* Battery, Installing New
* Battery, Installing The
* Battery, Removing The
* Battery, Safety Procedures For The
* Battery, Using An Extra (Booster Starting)
* Blower Housing, Installing The
* Blower Housing, Removal
* Bobtach
* Bobtach, Assembly
* Bobtach, Disassembly
* Bobtach, Installation
* Bobtach, Removal
* Brakes
* Camshaft
* Camshaft, Inspection Of The
* Camshaft And Tappetsa
* Carburetor, Assemblya
* Carburetor, Disassembly And Inspectiona
* Carburetor, Removal A
* Carburetor And Fuel Shutoff Solenoid A
* Chaincase Fluid
* Chaincase Fluid, Checking
* Chaincase Fluid, Replacing
* Charge Pressure, Checking
* Checks And Adjustments A
* Combustion Chambers, Inspection
* Compression A
* Connecting Rods Andearings, Inspection
* Connecting Rodearings, Inspection
* Connection, ° Flare
* Control Pedal, Adjustment
* Control Pedal, Linkage And Locks
* Control Pedal, Installing The
* Control Pedal, Removing The
* Cooling System, Engine
* Crankshaft
* Crankshaftearing And End Playa
* Crankshaft Andearings, Inspection
* Cylinderlock
* Cylinderlock, Inspection
* Cylinderores, Correction Of The
* Cylinder Head A
* Cylinder Head
* Cylinder Head, Disassembly
* Cylinder Head, Inspection
* Decimal And Millimeter Equivalents
* Detent Mechanism
* Drive Chains, Final
* Drive Chain(S), Installation
* Drive Chain(S), Removal
* Drive System
* Electrical Circuitry
* Electrical System,
* Electrical System Service
* Engine, Assembly
* Engine,Lower Housing And Radiator
* Engine, Disassembly
* Engine And Heat Shield A
* Engine, Installing Thea
* Engine, Installing The
* Engine Oil And Filter, Replacement
* Engine Overhaul
* Engine, Removal A
* Engine, Removal
* Engine Service (General)
* Engine Servicea
* Engine Service
* Final Drive Transmission (Chaincase)
* Fitting, Straight Thread Oring
* Flywheel A
* Flywheel, Engine
* Flywheel, Installation
* Flywheel, Removal
* Fuel Filter
* Fuel Injection Pump, Drive Gear
* Fuel Injection Pump, Installation And Timing
* Fuel Injection Pump, Removal
* Fuel Injection Pump Reservoir
* Fuel Injector Nozzles
* Fuel Injector Nozzles, Assembly
* Fuel Injector Nozzles, Checking The
* Fuel Injector Nozzles, Disassembly
* Fuel Injector Nozzles, Inspection
* Fuel Injector Nozzles, Installation
* Fuel Lift Pump
* Fuel Shutoff Solenoida
* Fuel System
* Fuel System
* Fuel System, Removing Air From The
* Fuel Tank
* Fuel Tank, Installation
* Fuel Tank, Removal
* Governora
* Governor, Installation A
* Governor, Removal A
* Heat Shield, Installationa
* Heat Shield, Removal A
* Hot Plugs, Installation
* Hydraulic Control Valve
* Hydraulic Control Valve
* Hydraulic Control Valve, Disassembly
* Hydraulic Control Valve, Installation
* Hydraulic Control Valve, Removal
* Hydraulic Cylinder, Assembly
* Hydraulic Cylinder, Disassembly
* Hydraulic/Hydrostatic Fluid
* Hydraulic/Hydrostatic Fluid, Checking And Adding
* Hydraulic/Hydrostatic Fluid, Removal
* Hydraulic/Hydrostatic Fluid, Replacement
* Hydraulic Pump
* Hydraulic Pump, Assembly
* Hydraulic Pump, Checking Output Of The
* Hydraulic Pump, Disassembly
* Hydraulic Pump, Inspection
* Hydraulic Pump, Installing
* Hydraulic Pump, Removal
* Hydraulic Pump, Start Up Procedure
* Hydraulic System
* Hydrostatic Motor
* Hydrostatic Motor, Assembly
* Hydrostatic Motor, Disassembly
* Hydrostatic Motor, Inspection
* Hydrostatic Motor, Installation
* Hydrostatic Motor, Removal
* Hydrostatic Pump
* Hydrostatic Pump, Assembly
* Hydrostatic Pump, Disassembly
* Hydrostatic Pump, Inspection
* Hydrostatic Pump, Installation
* Hydrostatic Pump, Removal
* Hydrostatic Pump, Startup Procedure
* Ignition System A
* Information, Electrical System
* Information, Hydraulic System
* Information, Hydrostatic System
* Introduction
* Jumper Start Switch
* Lift Arms
* Lift Arms, Installation
* Lift Arms, Removal
* Lift Arm Stop
* Lift Cylinders
* Lift Cylinder, Checking
* Lift Cylinder, Installing
* Lift Cylinder, Removal
* Linkage, Pedal Lock
* Linkage, Throttle And Governora
* Loading Theobcat Loader
* Lubrication Ofobcat Loader
* Lubrication System, Engine
* Main Frame
* Manifold Assembly
* Manifold Assembly, Inspection
* Manifold, Intake And Exhaust A
* Muffler, Cleaning The Spark Arrestor
* Muffler, Spark Arrestor
* Oil Cooler
* Oil Cooler, Installation
* Oil Cooler, Installation
* Oil Cooler, Removal
* Oil Cooler, Removal
* Oil Filter Assembly
* Oil Filter Assembly, Inspection
* Oil Pressurea
* Oil Pumpa
* Oil Pump, Adjusting Gear Clearance For The A
* Oil Pump, Disassembly
* Oil Pump, Inspection
* Oil Pump And Oil Filter Assembly
* Oil Pump And Relief Valve A
* Operator Guard,
* Operator Guard, Installation
* Operator Guard, Lowering
* Operator Guard, Raising
* Operator Guard, Removal
* Parkingrake Adjustment
* Parkingrake Inspection
* Parkingrake Installation
* Parkingrake Removal
* Piston And Connecting Rod, Assembly
* Pistons, Inspection
* Pistons And Piston Rings
* Pistons And Rings, Disassembly
* Piston, Rods And Crankshafta
* Piston, Rod And Crankshaft, Removal A
* Portlock
* Portlock, Installation
* Portlock, Removal
* Predelivery Inspection
* Preventive Maintenance
* Push Rods And Tappets, Inspection
* Radiator, Installation
* Radiator, Removal
* Rear Door
* Rear Door, Installing
* Rear Door, Removal (Early Model)
* Rear Door, Removal (Later Model)
* Rear Door Latch, Adjusting
* Relief Valve
* Relief Valve, Checking
* Relief Valve, Installing
* Relief Valve, Removal
* Reservoir, Hydraulic/Hydrostatic
* Reservoir, Hydraulic/Hydrostatic, Installation
* Reservoir, Hydraulic/Hydrostatic, Removal
* Rocker Arms And Shaft
* Rocker Arms, Disassembly
* Rocker Arms, Inspection
* Serial Number, Engine
* Serial Number Identification
* Serial Number, Loader
* Service Schedule
* Spark Plugsa
* Specifications, Camshaft
* Specifications, Camshaft
* Specifications, Capacities
* Specifications, Capacities
* Specifications, Connecting Rod
* Specifications, Connecting Rod
* Specifications, Crankshaft
* Specifications, Crankshaft
* Specifications, Cylinder Head
* Specifications, Cylinderlock
* Specifications, Cylinderore
* Specifications, Drive System
* Specifications, Drive System
* Specifications, Electrical
* Specifications, Electrical
* Specifications, Engine
* Specifications, Engine
* Specifications, Engine (General)
* Specifications, Engine Torque
* Specifications, Engine Torque
* Specifications, Fuel Injector
* Specifications, Fuel Lift Pump
* Specifications, Hydraulic/Hydrostatic Fluid
* Specifications, Loader
* Specifications, Loader
* Specifications, Loader Hydraulics
* Specifications, Loader Hydraulics
* Specifications, Oil Pump And Relief Valve
* Specifications, Piston
* Specifications, Piston, Pin And Rings
* Specifications, Piston Ring
* Specifications, Tappet
* Specifications, Timing Gear
* Specifications, Tires
* Specifications, Tires
* Specifications, Valve
* Specifications, Valves, Guides And Tappets
* Specifications, Valve Spring
* Specifications, Water Pump
* Stator, Replacement
* Starter
* Starter
* Starter, Checking
* Starter, Checking
* Starter, Installation
* Starter, Removal
* Starter, Removal
* Starter, Repairing
* Starter, Repairing
* Steering Levers
* Steering Levers, Installation
* Steering Levers, Removal
* Steering Levers, Repair
* Steering Linkage
* Steering Linkage, Adjustment
* Steering Linkage, Installation
* Steering Linkage, Removal
* Stopping Theobcat Loader
* Thirty Hour Inspection
* Tilt Cylinder
* Tilt Cylinder, Checking
* Tilt Cylinder, Installation
* Tilt Cylinder, Removal
* Timing Covera
* Timing Cover, Timing Gears And Camshafta
* Timing Gearsa
* Timing Gears
* Timing Gear, Inspection
* Torque,Rake, Axle & Chaincase Group
* Torque, Engine Group
* Torque, Engine Group,
* Torque, Hydraulic Group
* Torque, Hydrostatic Group
* Torque, Hydrostatic Group
* Torque, Mainframe Group
* Torque, Seatar, Fuel Tank And Panel Group
* Torque, Standard Forolts
* Torque, Steering Levers, Linkage And Pedal Group
* Transporting Theobcat Loader
* Transport Vehicle, Fastening The Loader To
* Troubleshooting, Electrical System
* Troubleshooting, Engine Service A
* Troubleshooting, Engine Service
* Troubleshooting, Hydraulic System
* Troubleshooting, Hydrostatic System
* Tubelines & Hoses
* Us To Metric Conversion
* Valve,Micron Filterypass
* Valve,Ypass
* Valve Clearancea
* Valve, Cold Weatherypass
* Valve And Guides, Repaira
* Valves And Guides, Inspection & Correction
* Valves, High Pressure Relief Replenishing Function
* Valves, Checking The High Pressure Relief Replenishing
* Valve, Installation Of Theypass
* Valves, Reconditioning A
* Valve, Removing Theypass
* Valve Springs, Inspection
* Valve System, Assembly
* Water Pump
* Water Pump, Assembly
* Water Pump, Disassembly
* Water Pump, Inspection
* Wire Harness, Engine
* Wire Harness, Operator Guard
* Wire Harness, Operator Guard, Installing
* Wire Harness, Operator Guard, Removal