Bobcat 864 864H Repair Manual [Skid Steer Loader] (518911001-…)

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Description

Revised Factory [6900945] Workshop Repair Service Manual For Bobcat 864, 864 High Flow Skid Steer Loader. Detailed Step by Step Instructions, diagrams, illustrations make easy any repair, Overhaul, Disassembly and Assembly, Testing, Adjustment, Replacement and Change, Inspection and Adjustment, etc.

= Printable
= Zoom able
= Clickable index
= Bookmarks
= Searchable Text

MODELS Covered
Bobcat 864

Bobcat 864 High Flow

Serial Number 518911001 – 518914999
Serial Number 516811001 – 516814999
Serial Number 517511001 – 517514999

SECTIONS covered

* Preventive Maintenance

* Lift Arm Stop
* Procedure
* Lifting And Block The Loader
* Procedure
* Operator Cab
* Lowering The Operator Cab
* Raising The Operator Cab
* Seat Bar System
* Description
* Seat Bar Inspection
* Seat Bar Maintenance
* Service Schedule
* Chart
* Skid Plate
* Removal And Installation
* Transporting The Bobcat Loader
* Procedure
* Towing The Bobcat Loader
* Procedure
* Using An Extra Battery (Jump Starting)
* Procedure

* Hydraulic System

* Control Pedals
* Pedal Lock Linkage
* Removal And Installation
* Control Valve
* Checking The Lift Circuit Relief Valve 
* Checking The Tilt Circuit Relief Valve
* Disassembly And Assembly
* Main Relief Valves Removal And Installation
* Removal And Installation
* Quadring Replacement
* Hydraulic Primary Filter
* Replacement Of The Filter Housing
* Replacement Of The Hydraulic Primary Filter
* Hydraulic Pump
* Assembly
* Disassembly
* Inspection
* Removal And Installation
* Replacement Of Shaft Seal
* Hydraulic Reservoir
* Hydraulic Reservoir Filter
* Removal And Installation
* Hydraulic System Information
* Flare Connections
* Straight Thread Oring Fitting
* Tubelines And Hoses
* Lift Cylinder
* Checking The Lift Cylinder
* Lift Cylinder Repair
* Removal And Installation
* Tilt Cylinder
* Checking The Tilt Cylinder
* Removal And Installation
* Repair Of The Tilt Cylinder
* Tilt Cylinder Hoses
* Tilt Cylinder Tubelines
* Troubleshooting
* Chart

* Hydrostatic System

* Hydrostatic Motor
* Disassembly And Assembly
* Inspection
* Removal And Installation
* Hydrostatic Pu Mp
* Adjustment Of The Displacement Control Valve
* Charge Pump
* Checking The Charge Pressure
* Disassembly And Assembly
* Inspection
* Removal And Installation
* Oil Cooler
* Removal And Installation
* Steering Controls
* Adjustment
* Disassembly And Assembly
* Removal And Installation
* Troubleshooting
* Chart

* Drive System

* Brake/Clutch
* Page
* Number
* Adjustment
* Inspection Of The Clutch
* Removal And Installation Of The Clutch
* Final Drive Chain
* Adjustment ~
* Installation
* Removal
* Final Drive Idler
* Disassembly And Assembly
* Removal And Installation
* Planetary Axle
* Assembly
* Disassembly
* Removal And Installation
* Reduction Gearcase And Brake
* Disassembly And Assembly
* Removal And Installation
* Transfer Case
* Assembly
* Checking Chain Tension
* Disassembly
* Inspection
* Removal And Installation

* Main Frame

* Fuel Tank
* Removal And Installation
* Lift Arms
* Removal And Installation
* Opera Tor Cab
* Removal And Installation
* Operator Cab Tilt Control
* Removal And Installation
* Operator Cab Tilt Control Cylinder
* Disassembly And Assembly
* Removal And Installation
* Rear Door
* Removal And Installation
* Side Fender
* Removal And Installation

* Electrical System

* Alternator
* Page
* Number
* Checking The Alternator Output
* Checking The Alternator Regulator
* Disassembly And Assembly
* Removal And Installation
* Battery
* Checking The Battery
* Removal And Installation
* Electrical System Information
* Description
* Starter
* Checking The Starter
* Cleaning And Inspection
* Disassembly And Assembly
* Removal And Installation
* Replacing The Brushes
* Troubleshooting Chart

* Engine Service

* Balancer
* Assembly Of The Balancer
* Checking The Balancer
* Disassembly Of The Balancer
* Installing The Balancer
* Removing The Balancer
* Belt Tensioner
* Disassembly And Assembly
* Removal And Installation
* Camshaft And Gear
* Gear Backlash
* Gear Replacement
* Inspection
* Installation
* Removal
* Tappet And Push Rod Inspection
* Crankshaft And Main Bearings
* Crankshaft End Play
* Crankshaft Gear
* Inspection
* Installation
* Removal
* Vibration Damper
* Cylinder Block
* Cam Bushing Replacement
* Cleaning The Cylinder Block
* Cylinder Block Inspection
* Cylinder Liner Honing
* Cylinder Head
* Checking Cylinder Head For Flatness
* Installation
* Removal
* Engine
* Removal And Installation 
* Engine Compression
* Checking
* Engine Runin
* Procedure
* Fan Hub
* Assembly
* Disassembly
* Removal And Installation
* Fuel Filters
 * Filter Housing
* Fuel Filter Elements
* Fuel Injectors
* Assembly
* Disassembly
* Inspection
* Removal And Installation

* Technical Data

* Decimal And Millimeter Equivalents
* Chart
* Engine Specifications
* Blowby Conversion Chart
* Blowby Measurement
* Camshaft·
* Connecting Rod 
* Crankshaft
* Cylinder Head
* Engine Block
* Engine Torque 
* Exhaust Manifold
* Fuel Injection Pump
* Fuel Injectors
* Piston
* Oil Cooler
* Oil Pump
* Rocker Arms
* Tappet 
* Thermostat 
* Turbocharger
* Valves
* Hydraulic/Hydrostatic Fluid Specifications
* Specifications
* Loader Specifications
* Capacities
* Drive System
* Electrical
* Engine
* Loader Hydraulics
* Operation And Performance 
* Tires
* Standard Torque Specifications For Bolts
* Chart
* Us To Metric Conversion
* Chart