Case MXM120 MXM130 MXM140 MXM155 MXM175 MXM190 Repair Manual [Tractor]

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Description

Factory Service Repair Manual For Case MXM120 MXM130 MXM140 MXM155 MXM175 MXM190 Tractors. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, maintenance, inspection, repair, troubleshooting, tune-ups

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Models

Case
MXM120
MXM130
MXM140
MXM155
MXM175
MXM190

Contents

  • GENERAL
    General Instructions and Health and Safety Section
  • ENGINE
    Separating and Removing The Engine Section
    Description Page
    Torques
    Special Tools
    Separating Front Axle and Front Support from Engine
    Separating Engine and Front Support from Transmission
    Engine Removal
    L CNH Engine Section
    Description Page
    Specifications
    Greases and Sealants
    Tightening Torques
    Special Tools
    Fault Finding
    Description and Operation
    Engine Overhaul–Introduction
    Injection Pump Timing Check
    Engine Disassembly and Overhaul
    Cylinder Head, Valves and Related Parts
    Hydraulic Tappets–Adjustment
    Front Cover and Timing Gears
    Oil Pan
    Flywheel
    Rear Cover Plate
    Oil Pump
    Description Page
    Oil Pressure Relief Valve
    Camshaft, Tappets and Camshaft Bearings
    Pistons and Cylinder Block
    Crankshaft
    Crankshaft Front Seal Installation
    Engine compression test
    Cooling System
    Description of Operation
    Troubleshooting
    Specifications
    Overhaul
  • FUEL
    Fuel System Section
    Section Description Page
    Specifications
    Torques
    Special Tools
    Description and Operation
    Bosch VE Type Mechanically Controlled Fuel Injection System – Removal
    Bosch VE Type Pump Timing and Installation
    Bosch VP Electronically Controlled Fuel Injection System – Removal
    Bosch VP Electronically Controlled Fuel Injection System – Timing Check
    Injection System Bleeding
    Injection System Testing and Overhaul
    Electric Lift Pump – Removal
    Electric Lift Pump – Testing
    Turbocharger – Removal
    Turbocharger – Dissassembly
    Turbocharger – Inspection – Reassembly– Installation
    Air Cleaner – Removal – Overhaul
    Main Fuel Tank – Removal and Installation
    Auxiliary Fuel Tank – Removal and Installation
    Crankcase Ventilation
    Foot Throttle Cable – Replacement and Adjustment
    Hand Throttle Cable – Replacement and Adjustment
  • ELECTRICAL
    Electrical Introduction Section
    Description Page
    Electrical System and Fuses Description
    Fuses and Relays
    Controllers
    Diagnostic Connectors
    System Precautions For Battery Charging and Welding
    Temporary Wiring Repair
    System Diagrams
    Electronic Management Unit and Digital Instrument Cluster ( & Models)
    Central Controller (XCM) ( & Models)
    Secondary Controller (EDC and Transmission) ( & Models)
    Engine Control Module ( & Models)
    Electro–Hydraulic Remote Valves ( & Models)
    Electronic Management Unit and Digital Instrument Cluster
    Full Powershift ( to Models)
    Secondary Controller ( Full Powershift EDC and Transmission) ( to Models)
    General Control Module (GCM) (Full Powershift – Front Suspension) ( to Models)
    Small Control Module (Vistronic Fan) (All to Models)
    Electronic Management Unit and Digital Instrument Cluster
    Semi Powershift ( to Models)
    General Control Module (GCM) (Semi Powershift – EDC and Front Suspension) (to Models)
    Transmission Control Module (TCM) (Semi Powershift) ( to Models)
    Electronic Management Unit (EMU) Section
    Description Page
    Introduction
    Worklamp Operation
    Functions controlled by the Electronic Management Unit
    Electronic Management Unit with Terralock
    Touch Panels
    Calibrations
    Brake Switch Adjustment
    Removal and Installation
    Error Codes
    Electronic Instrument Cluster Section
    Description Page
    Introduction
    Senders and Sensors
    Programming Central LCD
    Programming Performance Monitor
    Serviceability
    Fault Codes
    Diagnostic Memory
    Instrument Panel Byte Level Set–up
    Software Revision Level Check
    Analogue Electronic Instrument Cluster Section
    Description Page
    Introduction
    Senders and Sensors
    Serviceability
    Starting System Section
    Description Page
    Specifications
    Tightening Torques
    Description and Operation
    Fault Finding
    System Testing
    Removal and Installation
    Overhaul
    Bench Tests
    Charging System Section
    Description Page
    Specifications
    Tightening Torques
    Description and Operation
    Fault Finding
    Removal, Installation and Overhaul
    Battery Section
    Description Page
    Specifications
    Description and Operation
    Removal and Installation
    Battery Maintenance and Testing
    Battery Charging
    Common Causes of Battery Failure
    Wiring Diagrams Section
    Description Page
    Wiring Diagram Circuit Descriptions (All Models)
    How To Use The Linear Wiring Diagrams
    Symbols
    Component Identification and Wiring Diagram Location Key
    Wiring Diagrams:
    Full PowerShift Transmission & Models
    Full PowerShift Transmission, to Models
    Semi–PowerShift Transmission, to Models
    Wire Identification Key
    Fault Codes Section
    Description Page
    Introduction
    Special Tools
    Wiring Harness Repairs
    Digital Multi–Meter – Basic Operation
    Electrical Test Procedures
    Circuit Components – Basic Description
    Fault Code ’Logic’ and Display Areas
    Displaying and Clearing Fault Codes
    Fault Code Lists
    Fault Code Charts & Models with Full Powershift Transmission
    Full Powershift Transmission (’F’ codes)
    Electronic Draft Control (No prefix)
    Suspended Front Axle (’L’ codes)
    Power Take Off (’P’ codes)
    Electronic Management Unit (’P’ codes)
    Digital Instrument Cluster (No prefix)
    Electronic Hydraulic Remotes (’R’ & ’Flash’ codes)
    Hand throttle and PTO Torque (’T’ codes)
    Engine (’T’ codes)
    Fault Code Charts to Models with Full Powershift Transmission
    Full Powershift Transmission (’F’ codes)
    Electronic Draft Control (No prefix)
    Suspended Front Axle (’L’ codes)
    Electronic Management Unit (’P’ codes)
    Digital Instrument Cluster (No prefix)
    Fault Code Charts to Models with Semi Powershift Transmission
    Description Page
    Semi Powershift Transmission (’F’ codes)
    Electronic Draft Control (No prefix)
    Suspended Front Axle (’L’ codes)
    Electronic Management Unit (’P’ codes)
    Digital Instrument Cluster (No prefix)
    Diagnostic ’H’ Routines Section
    Description Page
    Introduction
    Full Powershift Transmission “H” Routine
    Semi Powershift Transmission “H” Routine
    Electronic Draft Control “H” Routine
    Central Controller (XCM) and Models and Front Suspension to Models
    H–Routines, includes the following systems:–
    Front Suspension, Electronic Engine Control, Electro–Hydraulic Remotes
    and Rear PTO
    Connectors and Harnesses
    Full Powershift & Models Section A
    Description Page
    Wiring Harnesses
    Main Connectors
    Wire Identification and Colour Coding
    Lighting Harness
    Front Main (Engine) Harness
    Rear Main (Transmission) Harness,
    Cab Main Harness,
    Electronic Right Hand Console
    Connectors and Harnesses
    Full Powershift to Models Section B
    Description Page
    Wiring Harnesses
    Main Connectors
    Wire Identification and Colour Coding
    Lighting Harness
    Front Main (Engine) Harness
    Rear Main (Transmission) Harness
    Cab Main Harness
    Semi–Powershift to Models Section C
    Description Page
    Wiring Harnesses
    Main Connectors
    Wire Identification and Colour Coding
    Lighting Harness
    Front Main (Engine) Harness
    Rear Main (Transmission) Harness,
    Cab Main Harness,
    Calibration Procedures Section
    Description Page
    Set Up Procedures
    Full Powershift Transmission Controller Configuration
    Calibration Error Codes (’U’ Codes)
    Semi Powershift Transmission – Clutch and Synchroniser Calibration
    Full Powershift Transmission – Clutch Calibrations
    Electronic Draft Control – Calibration of Lift Lever/Arm Potentiometers
    Electronic Draft Control – Calibration of EDC Valve Solenoids
    Electronic Management Unit – Ground Speed/Steering Angle Calibration
    Digital Instrument Cluster – Ground Speed Calibration
    With Radar / Less Radar connector Selection
    Suspended Front Axle – Suspended Front Axle Calibration
    Electro–Hydraulic Remote Valve Lever Calibration
    Electro–Hydraulic Remote Valve Renumbering procedure
    PTO Torque Sensor Calibration ( & Models only)
    PTO Clutch Calibration ( & Models only)
  • STEERING
    Hydrostatic Steering Systems
    Description Page
    Specifications
    Tightening Torques
    Special Tools
    Description and Operation
    Fault Finding
    System Testing
    Steering Motor – Removal and Installation
    Steering Motor Overhaul
    Steering Column – Removal and installation
    Two Wheel Drive Steering Cylinder – Removal and Installation
    Two Wheel Drive Steering Cylinder – Overhaul
    Four Wheel Drive Steering Cylinder – Removal and Installation
    Four Wheel Drive Steering Cylinder – Overhaul
    Front Axle Wheel Drive Section
    Description Page
    Specifications
    Tightening Torques
    Special Tools
    Description and Operation
    Troubleshooting
    Sectional Views
    Removal – Installation – Overhaul
    Front Wheel Camber and Toe–in
  • POWER TRAIN
    Semi–Powershift Transmission Section
    Description Page
    Specifications
    Tightening Torques
    Special Tools
    Sectional Views
    Description and Operation
    Pressure Testing
    Calibration
    Fault Finding see Section
    Removal – Installation – Overhaul
    Full Powershift and kph Transmission,
    – Models Section
    Description Page
    Specifications
    Tightening Torques
    Special Tools
    Transmission Cross Section
    Description and Operation and Power Flows
    Clutch Calibrations
    Pressure Testing
    Error Codes and Fault Finding
    Limp Home Tool
    Transmission Removal and Installation
    Transmission Overhaul – Disassembly
    Transmission Overhaul – Reassembly
    Full Powershift Transmission, – Models Section
    Description Page
    Specifications
    Tightening Torques
    Special Tools
    Description and Operation
    Power Flows
    Input Sensors and Output Devices
    Controls
    Clutch Calibration
    Pressure Testing
    Error Codes and Fault Finding
    Limp Home
    Transmission Housing – Removal and Installation
    Transmission Disassembly
    Oil Manifold Bushes, Removal and Installation
    Transmission Upper Speed Shaft End Float Adjustment
    Clutch Overhaul
    Transmission Rear Housing – Disassembly
    Transmission Reassembly
    Output Shaft End Flow Adjustment
    Medium Shaft End Float Adjustment
    Rear Axle, – Models Section
    Description Page
    Specifications
    Tightening Torques
    Special Tools
    Sectional Views
    Description and Operation
    Fault Finding
    Rear Axle Housing – Removal and Installation
    Rear Axle Housing – Overhaul
    Rear Axle Adjustments
    Pinion and Crown Wheel Adjustments
    Hydraulic Pump Idler Gear Bearing Adjustment
    Hydraulic Differential Lock – Removal and Installation
    Hydraulic Differential Lock Control Unit – Dog Type Clutch
    Hydraulic Differential Lock Control Unit – Multi Plate Clutch
    Final Drive Case – Removal and Installation
    Drive Wheel Shaft – Removal and Installation
    Rear Axle ,– Models Section
    Description Page
    Specifications
    Tightening Torques
    Special Tools
    Sectional Views
    Description and Operation
    Troubleshooting
    Removal – Installation – Overhaul
    Rear Axle Adjustments
    Hydraulic Differential Lock Control
    KPH Clutch
    Drive Wheel Shaft – Removal– Installation
    Mchanical Front Drive Electro Hydraulic Clutch Section
    Description Page
    Specifications
    Tightening Torques
    Special Tools
    Sectional Views
    Troubleshooting
    Description and Operation
    Hydraulic Flow Diagrams
    Drive shaft Removal–Installation
    Electro Hydraulic Clutch Removal–Installation–Overhaul
    Mechanical Front Axle Section
    Section Description Page
    Specifications
    Tightening Torques
    Special Tools
    Sectional Views
    Description and Operation
    Troubleshooting
    Standard Axle – Removal/Installation
    Suspended Axle – Removal/Installation
    Hub Cassette Seal Replacement
    Front Axle Overhaul – All Options
    Dog Clutch Differential Lock – Disassembly/Reassembly
    Multi Wet Plate Differential Lock – Disassembly/Reassembly
    Crown Wheel/Differential – Disassembly/Reassembly – All Options
    Pinion Shaft Removal – All Options
    Pinion Shaft Adjustment/Installation – All Options
    Crown Wheel Adjustments – All Options
    Swivel Pin & Potentiometer – Disassembly/Reassembly
    Axle Reassembly – All Options
    Checking the Alignment of Steering and Drive Wheels
    Refer to Brake Section Of Repair Manual For Overhaul Of Front Axle Brakes
    Where Fitted
    Front Axle With Suspension System Section
    Description Page
    Specifications
    Tightening Torques
    Description and Operation
    System Schematics
    Suspended Front Axle Calibration Procedure
    Error Code Listing
    Suspended Front Axle Assembly–Removal and Installation
    Suspension Cylinder Removal and Overhaul
    Suspension Control Valve Assembly–Removal
    Suspension Control Valve Assembly–Overhaul
    Rear Power Take–Off, – Models Section
    Description Page
    Specifications
    Tightening Torques
    Special Tools
    Sectional Views
    Description and Operation
    Hydraulic Flow Diagrams
    Fault Finding
    Removal–Installation–Overhaul
    Ground Speed Interlock Switch Adjustment
    Rear Power Take–Off, – Models Section
    Description Page
    Specifications
    Tightening Torques
    Special Tools
    Sectional Views
    Description and Operation
    Hydraulic Operation of Power Take Off (PTO)
    Fault Finding
    Removal–Installation–Overhaul
    Calibration
    Hydraulic Front Lift and Power Take Off Section
    Description Page
    Specifications
    Torques
    Description and Operation
    Front Hydraulic Lift
    Front PTO
    Fault Finding
    Overhaul
    Front Hydraulic Lift
    Front PTO
    Hydraulic and Electrical Connections
  • BRAKES
    Tractor Brakes Section
    Description Page
    Specifications
    Special Tools
    Tightening Torques
    Sectional Views
    Description and Operation
    Operation, Power Brake Coloured Diagrams
    Fault Finding
    Tasks Before Carrying Out Brake Overhaul
    Removal–Installation–Overhaul, Service Brakes Models –
    Removal–Installation–Overhaul, Service Brakes Models –
    Removal–Installation–Overhaul, Front Brakes All Models
    Removal–Installation, Service Brake Master Cylinder
    Pedal Adjustments, Service Brakes
    Removal–Installation, Front Brake Booster
    Overhaul, Front Brake Booster
    Hydraulic Brake System, Air Bleeding
    Removal–Installation–Overhaul, Parking Brake Assembly
    Handbrake Control–Travel Adjustment
    Pneumatic Trailer Brakes Section
    Description Page
    Specifications
    Tightening Torques
    Description and Operation
    Fault Finding
    Removal and Installation
    Overhaul
    Pressure Testing
  • HYDRAULICS
    Introduction Section
    Description Page
    Introduction and Circuit Identification
    Closed Centre Load Sensing High Pressure Hydraulic Circuits
    Low Pressure Hydraulic Circuits
    Tractors with Full Powershift Transmission – and Models
    Tractors with Full Powershift Transmission – to Models
    Tractors with Semi Powershift Transmission
    General Hydraulic Fault Finding
    Initial Fault Finding Check
    Transmission Low Pressure Warning Light ‘ON’
    Charge Pressure Light
    Intake Filter Restriction Warning Light
    Power Steering
    Trailer Brakes
    Hydraulic Lift
    Remote Control Valves
    Variable Flow Hydraulic Pump Assembly
    to Models Section
    Description Page
    Special Tools
    Specifications
    Tightening Torques
    Description and Operation
    Hydraulic Circuit Operation
    Low Pressure Standby
    High Pressure Circuit High Demand
    High Pressure Circuit Low Demand
    Controlling Maximum System Pressure
    Fault Finding
    Initial Fault Finding Check
    Transmission Low Pressure Warning Light ‘ON’
    Charge Pressure Light
    Intake Filter Restriction Warning Light
    Power Steering
    Trailer Brakes
    Hydraulic Lift
    Remote Control Valves
    Pump Pressure and Flow Testing
    Low Pressure Standby
    High Pressure Standby
    Load Sensing Circuit Test
    Description Page
    Charge Pressure Test
    Variable Flow Piston Pump Flow Test
    Steering Pump/Low Pressure Pump Test
    Hydraulic Pump Leak Test
    Overhaul
    Charge Pressure Valve
    Charge Pressure Filter Dump Valve
    Steering Flow Control Valve
    Pressure and Flow Compensating Valve
    Pump Removal and Installation
    Steering Pump Overhaul
    Charge Pump Overhaul
    Variable Flow Piston Pump Overhaul
    Pump Drive Gear and Bearing Overhaul
    Variable Flow Hydraulic Pump Assembly
    to Models Section
    Description Page
    Special Tools
    Specifications
    Tightening Torques
    Description and Operation
    Hydraulic Circuit Operation
    Generating Low Pressure Standby
    Regulating Low Pressure Standby
    High Pressure Circuit High Demand
    High Pressure Circuit Low Demand
    Limiting Maximum System Pressure
    Low Pressure Regulating valve operation
    Fault Finding
    Initial Fault Finding Check
    Transmission Low Pressure Warning Light ‘ON’
    Charge Pressure Light
    Intake Filter Restriction Warning Light
    Power Steering
    Trailer Brakes
    Hydraulic Lift
    Remote Control Valves
    Pump Pressure and Flow Testing
    Low Pressure Standby
    High Pressure Standby
    Load Sensing Circuit Test
    Charge Pressure Test
    Variable Flow Piston Pump Flow Test
    Description Page
    Steering Pump/Low Pressure Pump Test
    Hydraulic Pump Leak Test
    Overhaul
    Steering Pump Overhaul
    Steering Flow Control Valve
    Pressure and Flow Compensating Valve
    Pump Removal and Installation
    Charge Pump Overhaul
    Variable Flow Piston Pump Overhaul
    Hydraulic Lift Assembly with Electronic Draft Control Section
    Description Page
    Specifications
    Special Tools
    Tightening Torques
    Description and Operation
    Principal of Draft Control
    Components
    Operation of Draft Control
    Hydraulic Operation of Lift Control Valve
    Trouble Shooting and Calibration
    Overhaul
    Electronic Draft Control Valve – Removal and Installation
    Disassembly
    Load Sensing Pin Replacement
    Hydraulic Lift Cover – Removal and Installation ( to Models Only)
    Disassembly
    Hydraulically Adjustable Right Hand Lift
    and Top Link Cylinders Section
    Description Page
    Specifications
    Sectional Views
    Tightening Torques
    Description and Operation
    Removal – Installation – Overhaul
    Closed Centre Remote Control Valves Section
    Description Page
    Special Tools
    Specifications
    Tightening Torques
    Fault Finding and Pressure Testing Mechanical Remote Valves
    Fault Finding and Pressure Testing Electro–Hydraulic Remote Valves
    Electro–Hydraulic Remote Valve Fault Code list
    Description and Operation – Mechanical Remote Valves
    Oil Flow In Neutral
    Oil Flow in Raising (Cylinder Extend)
    Oil Flow in Lowering (Cylinder Retract)
    Oil Flow in Float
    Operation of Detent Pressure Regulating Valve
    Operation of Two or More Control Valves Simultaneously
    Description and Operation – Electro–Hydraulic Remote Valves
    Re–Calibrating Remote Valve Levers
    Oil Flow In Neutral
    Oil Flow in Raising (Cylinder Extend)
    Oil Flow in Lowering (Cylinder Retract)
    Oil Flow in Float
    Operation of Two or More Control Valves Simultaneously
    Overhaul – Mechanical Remote Valves
    Individual Valve Section Removal
    Complete Valve Stack Removal
    Remote Valve Disassembly
    Overhaul – Electro–Hydraulic Remote Valves
    Electro–Hydraulic Remote Valves Number Programming
    Electro–Hydraulic Remote Valves Removal and Installation
    Electro–Hydraulic Remote Valve Disassembly
    Trailer Brake Valves Section
    Description Page
    Specifications
    Torques
    Special Tools
    Description and Operation
    Italian Trailer Brakes
    Pressure Testing
    External Lift Rams Section
    Description Page
    Specifications
    Sectional Views
    Description and Operation
    Removal – Installation – Overhaul
    Disassembly – Reassembly
    Specifications
    Sectional Views
    Description and Operation
    Removal – Installation – Overhaul
    Disassembly – Reassembly
    Hydraulic Pressure Testing Section
    Description Page
    Introduction
    Special Tools
    Specifications
    Variable Displacement Hydraulic Pump Installation
    Fault Finding
    Transmission Low Pressure Warning Light On
    Charge Pressure Light Flashing
    Intake Filter Restriction Light On
    Power Steering Not Working Correctly
    Trailer Brakes Not Working Correctly
    Hydraulic Lift Not Working Correctly
    Remote Control Valves Not Working
    Pump Pressure and Flow Testing
    Low Pressure Standby
    High Pressure Standby
    Lift Ram Pressure Test
    Load Sensing Circuit Test
    Charge Pressure Test
    Variable Flow Piston Pump Flow Test
    Hydraulic Pump Leak Test
    Steering Pump/Low Pressure Pump Test
    Steering Test
    Steering Circuit Pressure Test
    Steering Relief Valve Pressure Test
    Low Pressure Test
    Full Powershift Transmission Clutch Pressure Test
    Description Page
    Semi–Powershift Transmission Clutch Pressure Test
    Trailer Brake Testing and Troubleshooting
    Trailer Brake Valve Electro–Hydraulic Operation Diagram (Italy Only)
    Trailer Brake Disengagement Pressure Test (Italy Only)
    Trailer Brake System Pressure Test
    Trailer Brake System Leak Test
    Trailer Brake Engagement Test (Italy Only)
    Trailer Brake Circuit Safety Switch Test
    Cooler By–pass Valve – Lubrication Pressure
    PTO Clutch lubrication ( and Models)
    Brake Booster Valve Pressure Test
    Power Brake Supply and Accumulator Test ( and Models)
  • CAB
    Cab Removal Section
    Description Page
    Torques
    Special Tools
    Cab Removal and Installation
    Suspension Adjustment
    Air Conditioning Section
    Description Page
    Specifications
    Tightening Torques
    Special Tools
    Safety Precautions
    Description and Operation
    Fault Finding and System Testing
    Leak Testing, Charging, Discharging and System Flushing
    Component Overhaul (excluding compressor)
    Compressor Removal and Installation
    Compressor Overhaul