Combines 9000 and 9000i CWS, WTS, CTS & Hillmaster Diagnostic, Operation and Tests Manual [Combines]

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Description

Factory Diagnostic, Operation and Tests Technical Manual For Combines 9540, 9560, 9580, 9640, 9660, 9680, 9780CTS, 9540i, 9560i, 9580i, 9640i, 9660i, 9680i, 9780iCTS, and Hillmaster. Detailed step by step illustrations, instructions, diagrams for Systems Diagnosis, System Theory of Operation, Performance Testing, Tests and Adjustments, Operational Check, Operation, Unit Locations and Identification,  Diagnostic Codes, Schematics and lot of other useful information.

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Models

Combines 9540, 9560, 9580, 9640, 9660, 9680, 9780CTS, 9540i, 9560i, 9580i, 9640i, 9660i, 9680i, 9780iCTS, and Hillmaster

Contents

  • -Foreword
  • -General
    Safety
    Combine and Component Identification
    Standard Torque Values
    Diagnostic and Testing Procedures
  • -Diagnostic Trouble Codes
    A00 – Engine Control Unit Diagnostic Trouble Codes
    C00 – Armrest Control Unit Diagnostic Trouble Codes
    C03 – Cornerpost Control Unit Diagnostic Trouble Codes
    Control Unit SSU Diagnostic Trouble Codes
    Control Unit SSU Last Exit Codes
    E00 – Tailings Master Sensor Diagnostic Trouble Codes
    E01 – Header Control Unit Diagnostic Trouble Codes
    E02 – Right Control Unit Diagnostic Trouble Codes
    E03 – Left Control Unit Diagnostic Trouble Codes
    E04 – Left Control Unit 2 Diagnostic Trouble Codes
    E13 – Control Unit E13 Diagnostic Trouble Codes
    E14 – Control Unit E14 Diagnostic Trouble Codes
    E15 – Control Unit E15 Diagnostic Trouble Codes
    GreenStar Display Warning Messages and Diag Trouble Codes
    GreenStar KeyCard and PC Data Storage Card Warning Messages
    GreenStar Mobile Processor Warning Messages
    Harvest Doc Warning Messages
    Moisture Sensor Diagnostic Trouble Codes
    StarFire iTC Diagnostic Trouble Codes
    StarFire Receiver Warning Messages
    Terrain Compensation Module Diagnostic Trouble Codes
    UIM External Display Diagnostic Trouble Codes
    VTi – GreenStar Display 2100/2600 Diagnostic Trouble Codes
  • -Observable Symptoms
    Engine System
    Air Intake and Cooling Systems
    Electrical System
    Power Train System
    Four-Wheel Drive System
    Brake System
    Hydraulic System
    Main Gearcase System
    Steering System
    ClimaTrak System
    Separator System
  • -Engine
    General Information
    Test Procedures and Adjustments
    Engine Type Identification
    Engine Diagnostics – Type A
    Engine Diagnostics – Type B
    Engine Diagnostics – Type C
    Engine Diagnostics – Type D
    Engine Diagnostics – Type E
    Component Identification and Location
  • -Air Intake and Cooling Systems
    General Information
    Test Procedures and Adjustments
    Air Intake System Diagnostics
    Engine Cooling Package Type Identification
    Engine Cooling Package Diagnostics – Type A
    Engine Cooling Package Diagnostics – Type B
    Component Identification and Location
  • -Electrical System
    How to Use This Diagnostic Information
    Accessing Diagnostic Trouble Codes and Addresses
    Diagnostic Trouble Codes, Warning Messages and Fault Codes
    Diagnostic Addresses By Control Unit
    Calibration Procedures
    Machine Setting Addresses
    Functional Schematics
    Alternator and Battery Diagnostics
    Armrest Control Unit – Overall Diagnostics
    Automatic Combine Adjust Type Identification
    Automatic Combine Adjust Diagnostics – Type A
    Automatic Combine Adjust Diagnostics – Type B
    Auxiliary Power Strip Outlet Diagnostics
    Backup Alarm Type Identification
    Backup Alarm Diagnostics – Type A
    Backup Alarm Diagnostics – Type B
    CAN Bus Type Identification
    CAN Bus 1 Diagnostics – Type A
    CAN Bus 1 Diagnostics – Type B
    CAN Bus 2 Diagnostics
    Chopper Vane Adjust Diagnostics
    Cleaning Fan Speed Adjust Diagnostics
    ClimaTrak Type Identification
    ClimaTrak Diagnostics – Type A
    ClimaTrak Diagnostics – Type B
    ClimaTrak Diagnostics – Type C
    ComfortCommand Seat Diagnostics
    Control Unit E13 – Overall Diagnostics
    Control Unit E14 – Overall Diagnostics
    Control Unit E15 – Overall Diagnostics
    Control Unit SSU – Overall Diagnostics
    Cornerpost Control Unit – Overall Diagnostics
    Cornerpost – Chaffer Position Diagnostics
    Cornerpost – Cleaning Fan Speed Diagnostics
    Cornerpost – Engine Hourmeter Diagnostics
    Cornerpost – Engine Speed Type Identification
    Cornerpost – Engine Speed Diagnostics – Type A
    Cornerpost – Engine Speed Diagnostics – Type B
    Cornerpost – Engine Speed Diagnostics – Type C
    Cornerpost – Engine Speed Diagnostics – Type D
    Cornerpost – Engine Speed Diagnostics – Type E
    Cornerpost – Engine Temperature Type Identification
    Cornerpost – Engine Temperature Diagnostics – Type A
    Cornerpost – Engine Temperature Diagnostics – Type B
    Cornerpost – Engine Temperature Diagnostics – Type C
    Cornerpost – Engine Temperature Diagnostics – Type D
    Cornerpost – Engine Temperature Diagnostics – Type E
    Cornerpost – Feeder House Speed Diagnostics
    Cornerpost – Fuel Gauge Diagnostics
    Cornerpost – Ground Speed Diagnostics
    Cornerpost – HeaderTrak Ground Pressure Diagnostics
    Cornerpost- HeaderTrak Tilt Position Diagnostics
    Cornerpost – Precleaner Position Diagnostics
    Cornerpost – Separator Hourmeter Diagnostics
    Cornerpost – Sieve Position Diagnostics
    Cornerpost – Threshing Clearance Diagnostics
    Cornerpost – Threshing Speed Diagnostics
    Delayed Power Diagnostics
    Dial-A-Speed Diagnostics
    Engine Compartment Relay Panel Type Identification
    Engine Compartment Relay Panel Diagnostics – Type A
    Engine Compartment Relay Panel Diagnostics – Type B
    Engine Compartment Relay Panel Diagnostics – Type C
    Engine Control Unit – Type Identification
    Engine Control Unit – Overall Diagnostics – Type A
    Engine Control Unit – Overall Diagnostics – Type B
    Engine Control Unit – Overall Diagnostics – Type C
    Engine and Fuel Control Type Identification
    Engine and Fuel Control Diagnostics – Type A
    Engine and Fuel Control Diagnostics – Type B
    Engine and Fuel Control Diagnostics – Type C
    Engine and Fuel Control Diagnostics – Type D
    Engine and Fuel Control Diagnostics – Type E
    Feeder House/Reel Reverser Type Identification
    Feeder House/Reel Reverser Diagnostics – Type A
    Feeder House/Reel Reverser Diagnostics – Type B
    Four-Wheel Drive Diagnostics
    Fuel Transfer Pump Type Identification
    Fuel Transfer Pump Diagnostics – Type A
    Fuel Transfer Pump Diagnostics – Type B
    Fuel Transfer Pump Diagnostics – Type C
    Glow Plugs – Type Identification
    Glow Plug Diagnostics – Type A
    Glow Plug Diagnostics – Type B
    Grain Tank Cover Fold Type Identification
    Grain Tank Cover Fold Diagnostics – Type A
    Grain Tank Cover Fold Diagnostics – Type B
    GreenStar Data Card Type Identification
    GreenStar Data Card Diagnostics – Type A
    GreenStar Data Card Diagnostics – Type B
    GreenStar Display Type Identification
    GreenStar Display Diagnostics – Type A
    GreenStar Display Diagnostics – Type B
    GreenStar Documentation Type Identification
    GreenStar Documentation Diagnostics – Type A
    GreenStar Documentation Diagnostics – Type B
    GreenStar Documentation Diagnostics – Type C
    GreenStar External Display Control Diagnostics
    GreenStar Mass Flow Sensor Diagnostics
    GreenStar Mobile Processor Diagnostics
    GreenStar Moisture Sensor Diagnostics
    GreenStar Printer Diagnostics
    GreenStar RTK (Real Time Kinematic) Type Identification
    GreenStar RTK Diagnostics – Type A
    GreenStar RTK Diagnostics – Type B
    GreenStar – StarFire – Type Identification
    GreenStar StarFire Diagnostics – Type A
    GreenStar StarFire Diagnostics – Type B
    GreenStar StarFire Diagnostics – Type C
    GreenStar Steering – Auto – Type Identification
    GreenStar Steering – Auto – Diagnostics – Type A
    GreenStar Steering – Auto – Diagnostics – Type B
    GreenStar Steering – Auto Diagnostics – Type C
    GreenStar Steering – Auto – Diagnostics – Type D
    GreenStar Steering – Manual Diagnostics
    Header Control Unit – Overall Diagnostics
    Header Engage Diagnostics
    Header Raise/Lower Diagnostics
    HeaderTrak – System Type Identification
    HeaderTrak – Return to Cut Diagnostics
    HeaderTrak – Stubble Height Diagnostics
    HeaderTrak – Ground Pressure Diagnostics
    HeaderTrak – Automatic Tilt Diagnostics
    HeaderTrak – Manual Tilt Type Identification
    HeaderTrak – Manual Tilt Diagnostics – Type A
    HeaderTrak – Manual Tilt Diagnostics – Type B
    HillMaster II Diagnostics
    Horn Diagnostics
    Hydrostatic Drive Control Diagnostics – Auto Feed Rate
    Hydrostatic Drive Control Diagnostics – Manual
    Intake Air Heater Diagnostics
    Left Control Unit – Overall Diagnostics
    Left Control Unit – Control Relay Board Link Diagnostics
    Lighting System – Overall Diagnostics
    Lighting System – Automatic Beacon Diagnostics
    Lighting System – Beacon Diagnostics
    Lighting System – Brake Light Diagnostics
    Lighting System – Dome Light Diagnostics
    Lighting System – Driving Light Type Identification
    Lighting System – Driving Light Diagnostics – Type A
    Lighting System – Driving Light Diagnostics – Type B
    Lighting System – Driving Light Diagnostics – Type C
    Lighting System – Exit Lighting Diagnostics
    Lighting System – Field Light Type Identification
    Lighting System – Field Light Diagnostics – Type A
    Lighting System – Field Light Diagnostics – Type B
    Lighting System – Hazard/Turn Light Type Identification
    Lighting System – Hazard/Turn Light Diagnostics – Type A
    Lighting System – Hazard/Turn Light Diagnostics – Type B
    Lighting System – Marker Light Diagnostics
    Lighting System – Panel Light Diagnostics
    Lighting System – Rear Discharge Light Diagnostics
    Lighting System – Engine Area Service Light Diagnostics
    Lighting System – Gullwing Door Service Light Diagnostics
    Lighting System – Shoe Service Light Diagnostics
    Lighting System – Side Finder Light Diagnostics
    Lighting System – Stubble Light Diagnostics
    Lighting System – Unloading Auger Light Diagnostics
    Mirrors – Heating Diagnostics
    Mirrors – Adjustment Diagnostics
    Multi-Function Lever Diagnostics
    Quick-Stop System Diagnostics
    Radio System Diagnostics
    Reel Fore/Aft Type Identification
    Reel Fore/Aft Diagnostics – Type A
    Reel Fore/Aft Diagnostics – Type B
    Reel Fore/Aft Resume Diagnostics
    Reel Raise/Lower Type Identification
    Reel Raise/Lower Diagnostics – Type A
    Reel Raise/Lower Diagnostics – Type B
    Reel Raise/Lower Resume Diagnostics
    Reel Speed Adjust Diagnostics
    Remote Shoe Adjust – Chaffer Diagnostics
    Remote Shoe Adjust – Precleaner Diagnostics
    Remote Shoe Adjust – Sieve Diagnostics
    Right Control Unit – Overall Diagnostics
    Road/Field System Diagnostics
    Road Speed Limit Diagnostics
    Separator Engage Diagnostics
    Starting Motor System Diagnostics
    Tailings Monitor System Diagnostics
    Threshing Clearance Adjust Diagnostics
    Threshing Speed Adjustment Type Identification
    Threshing Speed Adjustment Diagnostics – Type A
    Threshing Speed Adjustment Diagnostics – Type B
    Transmission Lock Diagnostics
    Unloading Auger Engage Diagnostics
    Unloading Auger Swing Type Identification
    Unloading Auger Swing Diagnostics – Type A
    Unloading Auger Swing Diagnostics – Type B
    VisionTrak Diagnostics
    Warning Display Panel – Overall Diagnostics
    Beater Speed Warning Diagnostics
    Clean Grain Elevator Speed Warning Diagnostics
    Conveyor Auger Speed Warning Diagnostics
    Discharge Beater Speed Warning Diagnostics
    Engine Air Filter Plugged Warning Type Identification
    Engine Air Filter Plugged Warning Diagnostics – Type A
    Engine Air Filter Plugged Warning Diagnostics – Type B
    Engine Air Filter Plugged Warning Diagnostics – Type C
    Engine Air Filter Plugged Warning Diagnostics – Type D
    Engine Oil Pressure Warning Type Identification
    Engine Oil Pressure Warning Diagnostics – Type A
    Engine Oil Pressure Warning Diagnostics – Type B
    Engine Oil Pressure Warning Diagnostics – Type C
    Engine Oil Pressure Warning Diagnostics – Type D
    Engine Speed Warning Type Identification
    Engine Speed Warning Diagnostics – Type A
    Engine Speed Warning Diagnostics – Type B
    Engine Speed Warning Diagnostics – Type C
    Engine Speed Warning Diagnostics – Type D
    Engine Temperature Warning Type Identification
    Engine Temperature Warning Diagnostics – Type A
    Engine Temperature Warning Diagnostics – Type B
    Engine Temperature Warning Diagnostics – Type C
    Engine Temperature Warning Diagnostics – Type D
    Grain Separator Speed Warning Type Identification
    Grain Separator Speed Warning Diagnostics – Type A
    Grain Separator Speed Warning Diagnostics – Type B
    Grain Tank Cover Warning Diagnostics
    Grain Tank 3/4 Full Warning Diagnostics
    Grain Tank Full Warning Type Identification
    Grain Tank Full Warning Diagnostics – Type A
    Grain Tank Full Warning Diagnostics – Type B
    Hydraulic Oil Temperature Warning Diagnostics
    Hydrostatic Charge Pressure Warning Diagnostics
    Low Fuel Warning Diagnostics
    Main Gearcase Filter Restricted Warning Diagnostics
    Main Gearcase Pressure Warning Diagnostics
    Main Gearcase Temperature Warning Diagnostics
    Parking Brake Warning Diagnostics
    Separator Plugged Warning Diagnostics
    Straw Chopper Speed Warning Diagnostics
    Tailings Elevator Speed Warning Diagnostics
    Threshing Speed Warning Diagnostics
    Unloading Auger Engaged Warning Diagnostics
    Voltage Warning Diagnostics
    Wiper System Diagnostics
    Circuit Code Listing
    Connector Locations
    Connector Repair Procedures
  • -Power Train
    General Information
    Test Procedures and Adjustments
    Final Drive Diagnostics
    Transmission Diagnostics
    Hydrostatic Drive Type Identification
    Hydrostatic Drive Diagnostics – Type A
    Hydrostatic Drive Diagnostics – Type B
    Component Identification and Location
  • -Four-Wheel Drive
    General Information
    Test Procedures and Adjustments
    Two-Speed Four-Wheel Drive Diagnostics
    Component Identification and Location
  • -Brake Systems
    General Information
    Test Procedures and Adjustments
    Service Brake Diagnostics
    Park Brake Diagnostics
    Component Identification and Location
  • -Hydraulic System
    General Information
    Test Procedures and Adjustments
    Basic Hydraulic System Type Identification
    Basic Hydraulic System Diagnostics – Type A
    Basic Hydraulic System Diagnostics – Type B
    Basic Hydraulic System Diagnostics – Type C
    Basic Hydraulic System Diagnostics – Type D
    Chaff Spreader Drive Diagnostics
    Feeder House Reverser Shift Diagnostics
    Header Raise/Lower Diagnostics
    HeaderTrak – Tilt Type Identification
    HeaderTrak – Tilt Diagnostics – Type A
    HeaderTrak – Tilt Diagnostics – Type B
    HeaderTrak – Tilt Diagnostics – Type C
    HeaderTrak Tilt Diagnostics – Type D
    HillMaster II Type Identification
    HillMaster II Diagnostics – Type A
    HillMaster II Diagnostics – Type B
    Hydraulic System Overheating Type Identification
    Hydraulic System Overheating Diagnostics – Type A
    Hydraulic System Overheating Diagnostics – Type B
    Hydraulic System Overheating Diagnostics – Type C
    Hydraulic System Overheating Diagnostics – Type D
    Multi-Coupler Diagnostics
    Reel Drive Diagnostics
    Reel Fore/Aft Type Identification
    Reel Fore/Aft Diagnostics – Type A
    Reel Fore/Aft Diagnostics – Type B
    Reel Raise/Lower Type Identification
    Reel Raise/Lower Diagnostics – Type A
    Reel Raise/Lower Diagnostics – Type B
    Threshing Speed Adjust Type Identification
    Threshing Speed Adjust Diagnostics – Type A
    Threshing Speed Adjust Diagnostics – Type B
    Unloading Auger Swing Type Identification
    Unloading Auger Swing Diagnostics – Type A
    Unloading Auger Swing Diagnostics – Type B
    Component Identification and Location
  • -Main Gearcase System
    General Information
    Test Procedures and Adjustments
    Main Gearcase Overall Diagnostics
    Main Gearcase Filter Restricted Diagnostics
    Main Gearcase Pressure Low Diagnostics Type Identification
    Main Gearcase Pressure Low Diagnostics – Type A
    Main Gearcase Pressure Low Diagnostics – Type B
    Main Gearcase Temp. High Diagnostics Type Identification
    Main Gearcase Temperature High Diagnostics – Type A
    Main Gearcase Temperature High Diagnostics – Type B
    Separator Engage Diagnostics
    Unloading Auger Engage Diagnostics
    Component Identification and Location
  • -Steering System
    General Information
    Test Procedures and Adjustments
    Steering System Type Identification
    Steering Diagnostics – Type A
    Steering Diagnostics – Type B
    Component Identification and Location
  • -ClimaTrak System
    General Information
    Test Procedures and Adjustments
    ClimaTrak Type Identification
    ClimaTrak Diagnostics – Type A
    ClimaTrak Diagnostics – Type B
    Component Identification and Location
  • -Separator
    General Information
    Separator Vibration Type Identification
    Separator Vibration Diagnostics – Type A
    Separator Vibration Diagnostics – Type B
    Component Identification and Location