John Deere 1654 1854 2054 2104 6165J 6185J 6205J 6210J Diagnosis and Tests Technical Manual [Tractors]

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Factory Diagnosis and Tests Technical (Service) Manual TM802219 For John Deere 1654, 1854, 2054, 2104, 6165J, 6185J, 6205J, 6210J 2WD or MFWD – China Tractors.  Detailed step by step illustrations, instructions, diagrams.
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  • pages 1632
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John Deere


  • Foreword
  • Introduction
    Thank You for Purchasing a John Deere Product
    Using Your Operators Manual
    Special Messages
    Attachments for Your Machine
    Machine Use
  • Product Identification
    Record Identification Numbers
    Cab Serial Number
  • Safety Labels
    Safety Label Location
    Pictorial Safety Signs
    CAUTION – LVU11641
    WARNING – LVU23360
    WARNING – LVU802017
  • Safety
    Recognize Safety Information
    Understand Signal Words
    Follow Safety Instructions
    Prepare for Emergencies
    Wear Protective Clothing
    Protect Against Noise
    Handle Fuel SafelyAvoid Fires
    Fire Prevention
    In Case of Fire
    Avoid Static Electricity Risk When Refueling
    Use Foldable ROPS and Seat Belt Properly
    Stay Clear of Rotating Drivelines
    Use Steps and Handholds Correctly
    Read Operator Manuals for ISOBUS Implements
    Use Seat Belt Properly
    Operating the Tractor Safely
    Avoid Backover Accidents
    Limited Use in Forestry Operation
    Operating the Loader Tractor Safely
    Keep Riders Off Machine
    Passenger Seat
    Use Safety Lights and Devices
    Towing Trailers/Implements Safely (Mass)
    Use Caution On Slopes and Uneven Terrain
    Freeing a Mired Machine
    Avoid Contact with Agricultural Chemicals
    Handle Agricultural Chemicals Safely
    Handling Batteries Safely
    Avoid Heating Near Pressurized Fluid Lines
    Remove Paint Before Welding or Heating
    Handle Electronic Components and Brackets Safely
    Practice Safe Maintenance
    Avoid Hot Exhaust
    Clean Exhaust Filter Safely
    Work In Ventilated Area
    Support Machine Properly
    Prevent Machine Runaway
    Park Machine Safely
    Transport Tractor Safely
    Service Cooling System Safely
    Service Accumulator Systems Safely
    Service Tires Safely
    Service Front-Wheel Drive Tractor Safely
    Tightening Wheel Retaining Bolts/Nuts
    Avoid High-Pressure Fluids
    Do Not Open High-Pressure Fuel System
    Store Attachments Safely
    Dispose of Waste Properly
  • Operating Controls
    Operator Station Controls
    Floor Panel Controls
  • Operating
    Daily Operating Checklist
    Avoid Damage to Plastic and Painted Surfaces
    Cab Classification According to EN15695-1 (for Application of Crop Protection Chemicals and Liquid Fertilizer)
    Adjusting Seat
    Using Seat Belt
    Using Light Switch
    Using Key Switch
    Using Horn
    Using Instrument Panel
    Using Turn Signal Switch
    Using Hazard Warning Light Switch
    Testing Safety Systems
    Testing the Neutral Start Switch
    Testing the Rear Power-Take-Off/Reverse Implement Option (PTO/RIO) Switch
    Testing the Seat Switch
    Testing Mid-PTO/Seat Switch Interface
    Testing Rear PTO/Park Brake Interface
    Testing Reverse Implement Option (RIO)
    Using Brake Pedals
    Using Park Brake
    Using Throttle
    Using Fuel Shut-Off Valve
    Starting the Engine
    Cold Weather Starting Aids
    Warming and Idling the Engine
    Starting a Stalled Engine
    Stopping Machine
    Operating the Hydrostatic Transmission
    Using Reverse Implement Option (RIO)
    Using Cruise Control
    Using Differential Lock (Traction Assist)
    Using Mechanical Front Wheel Drive (MFWD)
    Using the Power-Take-Off (PTO) Safely
    Using Rear and Mid PTO (Operator on Seat)
    Using Rear PTO (Operator Off Seat)
    Using Drawbar Hitch
    Using 3-Point Hitch (2025R)
    Using 3-Point Hitch (2027R and 2032R)
    Using Optional iMatch Quick-Attach Hitch System
    Connecting Implement Hydraulic Hoses
    Using Hydraulic Dual Selective Control Valve (SCV) (2025R)
    Using Dual Selective Control Valve Lever (2027R and 2032R)
    Using Selective Control Valve (SCV) Lock Lever
    Locking Out Dual SCV Regen Function
    Using Mower Height Control Knob (2025R)
    Operating Cab (If Equipped)
    Ballasting Machine
    Transporting Machine on Trailer
    Transporting Machine
    Towing Loads
    Using Safety Chain
    Raising and Lowering Roll-Over Protective Structure (ROPS)
    Roll-Over Protective Structure Label
    Front Loader Installation
  • Replacement Parts
    Service Literature
    Part Numbers
  • Service Intervals
    Servicing Your Machine
    As Needed
    After First 10 Hours
    Every 10 Hours or Daily
    After First 50 Hours
    Every 50 Hours
    Every 200 Hours
    Every 400 Hours
    Every 600 Hours
    Every 1200 Hours
    Every Two Years or 2000 Hours
    Every Six Years or 6000 Hours
  • Service Lubrication
    Lubricating Machine Grease Fittings
    Lubricating Hydraulic Selective Control Valve (SCV) Linkage
    Lubricating Hood Latch
    Lubricating 3-Point Hitch
  • Service Engine
    Engine Emissions Information
    Avoid Fumes
    Engine Oil
    Checking Engine Speeds
    Checking Engine Oil Level
    Changing Engine Oil and Filter
    Cleaning Dust Unloading Valve
    Servicing Air Filter Elements
    Checking Air Filter Intake Hoses and Clamps
    Service Cooling System Safely
    Recommended Engine Coolant
    Servicing Cooling System
    Checking Radiator Hoses and Clamps
    Cleaning Radiator Cooling Screen and Fins
    Servicing the Alternator Belt
    Checking and Cleaning Fuel Filter Sediment Bowl and Replacing Filter
    Fuel Injection Pump
    Fuel Injection Nozzles
    Cleaning Front Grille Screens
  • Service Transmission
    Gear Case Oil
    Checking Front Axle Oil Level
    Changing Front Axle Oil
    Transmission and Hydraulic Oil
    Checking Transmission Oil Level
    Changing Transmission Oil and Filter (2025R)
    Changing Transmission Oil and Filter (2027R and 2032R)
  • Service Electrical
    Service the Battery Safely
    Checking Battery Electrolyte Level
    Removing and Installing Battery
    Cleaning Battery and Terminals
    Using Booster Battery
    Replacing Headlight Bulb (2025R)
    Replacing Headlight Bulb (2027R and 2032R)
    Replacing Light Bulbs
    Replacing Fuses (2025R)
    Replacing Fuses (2027R and 2032R)
  • Service Miscellaneous
    Using Proper Fuel (Diesel)
    Filling Fuel Tank
    Lifting Points for Jacking up the Tractor
    Raising and Lowering Hood
    Checking Wheel Bolts and Hardware
    Removing and Installing Wheels
    Checking Tire Pressure
    Selecting Front Tire Rolling Direction
    Cleaning Plastic Surfaces
    Cleaning and Repairing Metal Surfaces
  • Troubleshooting
    Using Troubleshooting Chart
    Electrical System
  • Storage
    Storing Safety
    Preparing Machine for Storage
    Preparing Fuel and Engine For Storage
    Removing Machine From Storage
  • Specifications
    Electrical System
    Front Wheels and Tires
    Rear Wheels and Tires
    Front Tire Inflation Pressures (Maximum)
    Rear Tire Inflation Pressures (Maximum)
    Tire Combinations (2025R)
    Tire Combinations (2027R and 2032R)
    Tire Loads
    Weight Specifications
    Fluid Capacities
    Ground Speeds
    Sound Level (all)
    PTO Options (all)
    3-Point Hitch
    Coupling Devices (all)
    Torque Values – Inch Fastener Hardware
    Torque Values – Metric Hardware
  • Declaration of Conformity
    EC Declaration of Conformity
  • John Deere Quality Statement
    John Deere Quality
  • Service Record
    Record Service Dates