John Deere 204K 304K Repair Manual [Loader]

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Requirements: PDF Reader
Size: 80.476 Mb
Language: English
Format: PDF
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Price: 24.95 $

Description

Factory Service Repair Manual TM12988 For John Deere 204K, 304K Loaders. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, maintenance, inspection, repair, troubleshooting, tune-ups.

PDF Manual:

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  • Searchable Text
  • Printable – pages or entire manual

Models

John Deere
204K
304K

Contents

  • Foreword
  • Manual Identification
  • – General Information
  • – Safety
    Add and Operate Attachments Safely
    Add Cab Guarding for Special Uses
    Avoid Backover Accidents
    Avoid High-Pressure Fluids
    Avoid High-Pressure Oils
    Avoid Machine Tip Over
    Avoid Unauthorized Machine Modifications
    Avoid Worksite Hazards
    Clean Debris from Machine
    Dispose of Waste Properly
    Drive Metal Pins Safely
    Follow Safety Instructions
    Inspect and Maintain ROPS
    Inspect Machine
    Keep Riders Off Machine
    Make Welding Repairs Safely
    Operate Only If Qualified
    Operating on Slopes
    Operating or Traveling On Public Roads
    Park and Prepare for Service Safely
    Prepare for Emergencies
    Prevent Battery Explosions
    Prevent Fires
    Prevent Unintended Machine Movement
    Recognize Safety Information
    Remove Paint Before Welding or Heating
    Service Cooling System Safely
    Service Tires Safely
    Start Only From Operator’s Seat
    Stay Clear of Moving Parts
    Use and Maintain Seat Belt
    Use Special Care When Operating Loader
    Use Steps and Handholds Correctly
    Wear Protective Equipment
    Work In Ventilated Area
  • – General Information – Torque Values
    Additional Metric Cap Screw Torque Values
    Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations
    Metric ° O-Ring Seal DIN Service Recommendations
    Metric Bolt and Cap Screw Torque Values
    Service Recommendations For Inch Series Four Bolt Flange Fittings
    Service Recommendations for Metric Series Four Bolt Flange Fitting
    Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings
    Service Recommendations For O-Ring Boss Fittings With Shoulder
    Unified Inch Bolt and Cap Screw Torque Values
  • – Wheels
    Tire Remove and Install
    Wheel Remove and Install
  • – Axles and Suspension Systems
    Drive Shaft Remove and Install
    Front and Rear Axle Disassemble and Assemble
    Front Axle Remove and Install
    Rear Axle Reduction Gear Case Disassemble and Assemble
    Rear Axle Reduction Gear Case Remove and Install
    Rear Axle Remove and Install
  • – Transmission
    Charge Pump Remove and Install
    Creep Control Valve Remove and Install
    Directional Control Valve Remove and Install
    Hydrostatic Motor Disassemble and Assemble
    Hydrostatic Motor Remove and Install
    Hydrostatic Pump Disassemble and Assemble
    Hydrostatic Pump Remove and Install
    Hydrostatic Pump Valves Remove and Install
    Hydrostatic Start-Up Procedure
  • – Engine
    Engine Remove and Install
    John Deere Engine
    Starter Motor Remove and Install
  • – Engine Auxiliary Systems
    Air Intake System Remove and Install
    Cooling Package Remove and Install
    Fan Remove and Install
    Fuel Tank Remove and Install
    Muffler Remove and Install
  • – Dampener Drive
    Damper Plate Remove and Install
  • – Steering System
    Cab Steering Column Remove and Install
    Canopy Steering Column Remove and Install
    Orbital Steering Valve Assemble
    Orbital Steering Valve Disassemble and Inspect
    Orbital Steering Valve Remove and Install
    Steering Cylinder Disassemble and Assemble
    Steering Cylinder Remove and Install
  • – Service Brakes
    Brake _ Inching Valve Assembly Remove and Install
    Drum Brake Bleed
    Drum Brake Remove and Install
    Service Brakes (Wet Disc) Remove and Install
  • – Park Brake
    Park Brake Valve Remove and Install
  • – Frames, Chassis, or Supporting Structure
    Counterweight Remove and Install
    Loader and Rear Frames Separation
    Lower Pivot Bushing Assembly Remove and Install
    Rear Link and Bushing Assembly Remove and Install
    Upper Pivot Bushing Assembly Remove and Install
    Welding Repair of Major Structures
  • – Operator’s Station
    Air Conditioner Compressor Remove and Install
    Air Conditioner Freeze Control Switch Remove and Install
    Air Conditioner High _ Low Pressure Switch Remove and Install
    Air Conditioner _ Heater Module Remove and Install
    Blower Motor Remove and Install
    Cab Remove and Install
    Canopy Remove and Install
    Charge Ra System
    Condenser Remove and Install
    Evacuate Ra System
    Evaporator Coil Remove and Install
    Expansion Valve Remove and Install
    Flush and Purge Air Conditioner System
    Heater Control Valve Remove and Install
    Heater Core Remove and Install
    Ra Refrigerant Oil Information
    Ra Refrigerant Recovery _ Recycling and Charging Station Installation Procedure
    Rear Wiper Motor Remove and Install
    Receiver-Dryer Remove and Install
    Recover Ra Refrigerant
    Refrigerant Cautions and Proper Handling
    Seat Remove and Install
    Windowpanes Remove and Install
    Windshield Wiper Motor Remove and Install
  • – Sheet Metal and Styling
    Hood Remove and Install
    Rear Fenders Remove and Install
  • – Main Hydraulic System
    General Hydraulic Oil Cleanup Procedure
    Hydraulic Component Failure Cleanup Procedure
    Hydraulic Oil Reservoir Remove and Install
    Hydraulic Pump _ Priority Valve Disassemble and Assemble
    Hydraulic Pump _ Priority Valve Remove and Install
    Hydraulic Start-Up Procedure
  • – Loader
    Bolt-On Cutting Edge Remove and Install
    Boom and Bucket Cylinders Disassemble and Assemble
    Boom and Bucket Linkage Remove and Install
    Boom Cylinder Remove and Install
    Bucket Cylinder Remove and Install
    Bucket Linkage Bushings Remove and Install
    Cracked Cutting Edge Repair
    Loader Boom Bushings Remove and Install
    Loader Control Valve Remove and Install
    Quik-Tatch™ Actuator Remove and Install
    Quik-Tatch™ Coupler Remove and Install
    Welded-On Bucket Cutting Edge Remove and Install