John Deere 6100D, 6110D, 6115D, 6125D, 6130D Diagnostic Technical Manual [Tractors]

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Description

Factory Diagnostic Technical Manual TM608719 For John Deere 6100D, 6110D, 6115D, 6125D, 6130D. Includes electrical wiring diagrams. Detailed step by step illustrations, instructions, diagrams for Systems Diagnosis, System Theory of Operation, Performance Testing, Tests and Adjustments, Operational Check, Operation, Unit Locations and Identification,  Diagnostic Codes, Schematics and lot of other useful information.

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Models

6100D, 6110D, 6115D, 6125D and 6130D (Tier 0 — Tier 3/Stage IIIA)

(060000—), 11/ 2014—

Contents

  • General Information
    05A—Safety
    05B—General References
    05C—Technical Specific References
  • Diagnostic Trouble Codes
    CCU—CCU Code Diagnostics
    ECU—ECU Code Diagnostics
    ICC—ICC Code Diagnostics
    PTR—PTR Code Diagnostics
  • Observable Symptoms and System Diagnostics
    05B—General References
    20—Engine Diagnostics
    30—Fuel, Air Intake, Exhaust and Cooling Diagnostics
    40—Electrical Diagnostics
    45—Electronic Control Unit Diagnostics
    50—Drive Systems and Transmission Diagnostics
    60—Steering and Brakes Diagnostics
    70—Hydraulic Diagnostics
    90—Cab/Open Operator’s Station Diagnostics
  • Engine
    05B—General References
    10AA—Engine Calibrations, Preliminary Checks and Operational Checks
    20AA—Engine Theory of Operation
    30AA—Engine Schematics
    40AA—Engine Component and Connector Information
    50AA—Engine Tests and Adjustments
  • Fuel, Air Intake, Exhaust and Cooling
    05B—General References
    10AA—Fuel, Air Intake, Exhaust and Cooling Calibrations, Preliminary Checks and Operational Checks
    20AA—Fuel, Air Intake, Exhaust and Cooling Theory of Operation
    30AA—Fuel, Air Intake, Exhaust and Cooling Schematics
    40AA—Fuel, Air Intake, Exhaust and Cooling Component and Connector Information
    50AA—Fuel, Air Intake, Exhaust and Cooling Tests and Adjustments
  • Electrical General and Theory of Operation
    05B—General References
    20AA—Theory of Operation
  • Electrical Schematics
    05B—General References
    30AA—Key Switch, Starter and Alternator Schematic (SE1)
    30AB—Neutral Start Schematic (SE2A\C)
    30BA—Accessory Power Schematic (SE3)
    30CA—Horn Schematic (SE4)
    30DA—Light Switch and Headlights Schematic (SE5A)
    30DB—Cab Work Lighting Schematic (SE5B)
    30DC—OOS Work Lighting Schematic (SE5C)
    30DD—Turn Signal Switch and Hazard Warning Lights Schematic (SE6)
    30EA—Light Switch and Headlights Schematic (with License and Clearance Lights) (SE7A)
    30EB—Cab Work Lighting Schematic (with License and Clearance Lights) (SE7B)
    30EC—OOS Work Lighting Schematic (with License and Clearance Lights) (SE7B)
    30ED—Turn Signal Switch and Hazard Warning Lights Schematic (with License and Clearance Lights) (SE8)
    30FA—Power Source Schematic (SE9)
    30GA—Trailer Connector Schematic (SE10)
    30GB—Trailer Connector Schematic (with Implement Flood Light Connector) (SE11)
    30HA—Back-Up Alarm Schematic (SE13A)
    30HB—Beacon Light Schematic (SE13B)
    30IA—Mid-Mount SCV Schematic (SE14)
    30JA—Power Outlets Schematic (with Square Terminals) (SE15A)
    30JB—Power Outlets Schematic (with Round Terminals) (SE15B)
    30KA—Heater Schematic (SE16)
    30KB—Air Conditioning Schematic (SE17)
    30LA—Front Windshield Wiper and Washer Schematic (SE19)
    30LC—Rear Windshield Wiper and Washer Schematic (SE21)
    30MA—Dome Light, Door Switch and Radio Schematic (SE22)
    30NA—Air Seat Schematic (SE23)
    30OA—Instrument Cluster Control (ICC) Schematic (SE24)
    30PA—Seat Switch and Rear PTO Switch Schematic (SE25)
    30QA—ELX Relay and Fuses Schematic (SE26)
    30RA—Mechanical Front-Wheel Drive (MFWD) Schematic (SE27)
    30SA—Brake Switch Schematic (SE28)
    30TA—Electrohydraulic Control Unit (EHC) Schematic (SE29)
    30UA—Engine Control Unit (ECU) Schematic (4045 Engine) (SE30)
    30VA—ATU (T0 Only)(SE 31)
    30WA—Controller Area Network Schematic (SE32)
  • Electrical Components and Connectors
    05B—General References
    40AA—Key Switch, Starter and Alternator Components and Connectors (SE1)
    40AD— Neutral Start Components and Connectors (SE2A\C)
    40CA—Horn Components and Connectors (SE4)
    40DA—Light Switch and Headlights Components and Connectors (SE5A)
    40DB—Cab Work Lighting Components and Connectors (SE5B)
    40DC—OOS Work Lighting Components and Connectors (SE5C)
    40DD—Turn Signal Switch and Hazard Warning Lights Components and Connectors (SE6)
    40EA—Light Switch and Headlights Components and Connectors (with License and Clearance Lights) (SE7A)
    40EB—Cab Work Lighting Components and
    Connectors (with License and Clearance Lights) (SE7B)
    40ED—Turn Signal Switch and Hazard Warning Lights Components and Connectors (with License and Clearance Lights) (SE8)
    40FA—Power Source Components and Connectors (SE9)
    40GA—Trailer Connector Components and Connectors (SE10)
    40GB—Trailer Connector Components and Connectors (with Implement Flood Light Connector) (SE11)
    40HA—Back-Up Alarm Components and Connectors (SE13A)
    40HB—Beacon Light Components and Connectors (SE13B)
    40IA—Mid-Mount SCV Components and Connectors (SE14)
    40JA—Power Outlets Components and Connectors (with Square Terminals) (SE15A)
    40JB—Power Outlets Components and Connectors (with Round Terminals) (SE15B)
    40KA—Heater Components and Connectors (SE16)
    40KB—Air Conditioning Components and Connectors (SE17)
    40LA—Front Windshield Wiper and Washer Components and Connectors (SE19)
    40LC—Rear Windshield Wiper and Washer Components and Connectors (SE21)
    40MA—Dome Light, Door Switch and Radio Components and Connectors (SE22)
    40NA—Air Seat Components and Connectors (SE23)
    40OA—Instrument Cluster Control (ICC) Components and Connectors (SE24)
    40PA—Seat Switch and Rear PTO Switch Components and Connectors (SE25)
    40RA—Mechanical Front-Wheel Drive (MFWD) Components and Connectors (SE27)
    40SA—Brake Switch Components and Connectors (SE28)
    40TA—Electrohydraulic Control Unit (EHC) Components and Connectors (SE29)
    40UA—Engine Control Unit (ECU) Components and Connectors (4045 Engine) (SE30)
    40VA—ATU (T0 Only) Components and Connectors (SE 31)
    40WA—Controller Area Network Components and Connectors (SE32)
    40ZA—Fuses and Relays
    40ZB—Ground Points
    40ZC—Interconnects
    40ZD—Wiring Harnesses
  • Electrical Tests and Adjustments
    05B—General References
    50AA—Tests and Adjustments
  • Electronic Control Units
    05B—General References
    10AA—Electronic Control Unit Calibrations, Preliminary Checks and Operational Checks
    20AA—Electronic Control Unit Theory of Operation
    30AA—Electronic Control Unit Schematics
    40AA—Electronic Control Unit Component and Connector Information
    50AA—Electronic Control Unit Tests and Adjustments
    CCU—Chassis Control Unit (CCU)
    ECU—Engine Control Unit (ECU)
    ICC—Instrument Cluster Control Unit (ICC)
    PTR—Power Train Reverser (PTR)
  • Drive Systems and Transmissions
    05B—General References
    10AA—Drive Systems and Transmission Calibrations, Preliminary Checks and Operational Checks
    20AA—Drive Systems and Transmission Theory of Operation
    30AA—Drive Systems and Transmission Schematics
    40AA—Drive Systems and Transmission Component Information
    50AA—Drive Systems and Transmission Tests and Adjustments
  • Steering and Brakes
    05B—General References
    10AA—Brake Calibrations, Preliminary Checks and Operational Checks
    10BA—Steering Calibrations, Preliminary
    Checks and Operational Checks
    20AA—Brakes Theory of Operation
    20BA—Steering Theory of Operation
    30AA—Brake Schematics
    30BA—Steering Schematics
    40AA—Brake Component and Connector Information
    40BA—Steering Component and Connector Information
    50AA—Brake Tests and Adjustments
    50BA—Steering Tests and Adjustments
  • Hydraulics
    05B—General References
    10AA—Hydraulic Calibrations, Preliminary Checks and Operational Checks
    20AA—Hydraulic Theory of Operation
    20BA—Mechanical Hitch Theory of Operation
    20CA—Mid-Mount SCV Theory of Operation
    20DA—Rear SCV Theory of Operation
    20EA—Hydraulic Trailer Brake Theory of Operation
    30AA—Hydraulic Schematics
    40AA—Hydraulic Component and Connector Information
    50AA—Hydraulic Tests and Adjustments
  • Cab/Open Operator’s Station
    05B—General References
    10AA—Calibrations, Preliminary Checks and Operational Checks
    20AA—Theory of Operation
    30AA—Schematics
    40AA—Component and Connector Information
    50AA—Tests and Adjustments
  • Special Tools
    05B—General References
    05C—Dealer Fabricated and Service Tools