Same Diamond 210 235 265 Repair Manual [Tractor]

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Description

Factory Service Repair Manual For Same Diamond 210 235 265. Step by step Instructions, illustrations, diagrams.
PDF Manual:

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Models

Same Diamond Tractors
210
235
265

Contents

Main sections:
Introduction
Safety sections
TRANSMISSION
ENGINE-TRANSMISSION CONNECTION
FLEXIBLE COUPLING
FLUID COUPLING
TRANSMISSION
MAIN COMPONENTS
MAIN COMPONENTS
TRANSMISSION HYDRAULIC SYSTEM
GEARBOX
MAIN CLUTCH
HYDRAULIC GEARBOX AND SHUTTLE DISTRIBUTION VALVE
CLUTCH ENGAGEMENT AND SOLENOID VALVE OPERATION SCHEMATIC
TRANSMISSION ELECTRONIC SYSTEM SCHEMATIC
REAR AXLE
PREAR PRO
-SPEED REAR PTO
BRAKING SYSTEM
BRAKE MASTER CYLINDER
BRAKE
TRAILER BRAKING SYSTEM
HYDRAULIC TRAILER BRAKING
AIR TRAILER BRAKING
HYDRAULIC FRONT AXLE SUSPENSION
FRONT SUSPENSION CONTROL VALVE
FRONT AXLE
HUB CARRIER AND FINAL REDUCTION UNIT
DIFFERENTIAL
STEERING ANGLE SENSOR
HYDRAULIC SYSTEM
VARIABLE DISPLACEMENT PUMP
HYDRAULIC PUMP
LOAD SENSING VALVE, PRESSURE CUT-OFF VALVE
POWER STEERING
PRESSURE RELIEF VALVE
PRIORITY VALVE
AUXILIARY SERVICES CONTROL VALVE
TYPES OF SPOOL VALVE (LS)
LIFT CONTROL VALVE SECTION
DIAGNOSIS TOOLS ALL ROUND TESTER
ALL ROUND TESTER
DESCRIPTION OF THE KIT
NOTES ON CORRECT USE
DESCRIPTION OF THE TESTER
GENERAL NOTES ON CONNECTING AND POWERING UP THE TESTER
SELECTION OF THE DISPLAY LANGUAGE
SETTING THE SERIAL PORTS
SERDIA LEVEL III SOFTWARE
DESCRIPTION OF THE KIT
EDS EST SOFTWARE
DESCRIPTION OF THE KIT
CONNECTING THE TESTER TO THE ELECTRONIC CONTROL UNITS
CONNECTION OF THE ART® TO THE HPSA AND ARMREST CONTROL UNITS
CONNECTING THE PORTABLE COMPUTER WITH SERDIA SOFTWARE TO THE ENGINE CONTROL UNIT
CONNECTION OF THE PORTABLE COMPUTER WITH EDS SOFTWARE TO THE TRANSMISSION CONTROL UNIT
CONNECTION TO THE TRANSMISSION CONTROL UNIT
INTRODUCTION TO THE ELECTRONIC SYSTEM OF THE TRACTOR
ELECTRONIC SYSTEM
CANBUS SYSTEM
ARMREST
ENGINE CONTROL UNIT (DEUTZ EMR)
HPSA CONTROL UNIT
REAR LIFT SYSTEM
SISTEMA PTO POSTERIORE
SISTEMA PTO ANTERIORE
FRONT AXLE SUSPENSION SYSTEM
ASM SYSTEM
BOSCH ELECTRONIC CONTROL VALVE SYSTEM
TRANSMISSION CONTROL UNIT
INFOCENTER
PUTTING THE TRACTOR INTO SERVICE
INTRODUCTION
RENEWAL OF THE ENGINE CONTROL UNIT
READING AND SAVING DATA
PROGRAMMING THE CONTROL UNIT
CALIBRATION OF THE ACCELERATOR PEDAL
RENEWAL OF THE TRANSMISSION CONTROL UNIT
SETTING THE TRACTOR VERSION AND SERIAL NUMBER
CALIBRATION OF THE CLUTCH PEDAL POSITION SENSOR
CALIBRATION OF THE MAIN CLUTCH PROPORTIONAL SOLENOID VALVE
RENEWAL OF THE HPSA CONTROL UNIT
INITIALISATION OF THE HPSA CONTROL UNIT
SETTING THE WHEEL TYPE
SETTING THE PTO MANAGEMENT
SETTING THE TYPE OF LIFT POSITION SENSOR (for versions with AB sensor only)
SETTING THE TYPE OF PTO
CALIBRATION OF THE LOW AND HIGH POSITIONS OF THE LIFT
CALIBRATION OF THE ACCELERATOR PEDAL
SETTING THE TYRE CIRCUMFERENCE
SETTING THE TYPE OF PTO OUTPUT SHAFT
SETTING THE INFOCENTER LANGUAGE
CONFIGURING THE SYSTEM FOR PRESENCEOR ABSENCE OF THE FRONT PTO
CONFIGURING THE SYSTEM FOR PRESENCE OR ABSENCE OF FRONT AXLE SUSPENSION
CONFIGURING THE SYSTEM FOR PRESENCE OR ABSENCE OF THE RADAR
RENEWAL OF THE ARMREST CONTROL UNIT
CALIBRATION OF THE HAND THROTTLE
CALIBRATION OF THE JOYSTICK FOR CONTROL VALVES N° & N°
ALARMS
ALARMS DISPLAYED ON THE INSTRUMENT PANEL
ALLARMI CENTRALINA HPSA
ENGINE CONTROL UNIT ALARMS
TRANSMISSION CONTROL UNIT ALARMS
DEFINITION OF TRANSMISSION OPERATING MODES
ABNORMALITIES NOT DETECTED BY THE TRANSMISSION CONTROL UNIT
ELENCO ALLARMI CENTRALINA TRASMISSIONE
THE MESSAGE EE APPEARS ON DISPLAY
EDS SOFTWARE UNABLE TO CONNECT TO THE TRANSMISSION CONTROL UNIT
TRANSMISSION SLIPS UNEXPECTEDLY FROM FORWARD OR REVERSE DRIVE INTO NEUTRAL
THE TRANSMISSION CONTINUES TO SHIFT RANGE AUTOMATICALLY EVERY OR SECONDS
MOMENTARY LOSS OF TRACTION WITH THE TRACTOR IN MOTION
THE TRANSMISSION STAYS IN NEUTRAL
ARMREST ALARMS
LIST OF ALARMS FOR THE BOSCH ELECTROHYDRAULIC CONTROL VALVE
MINOR ALARMS
ALARMS OF MEDIUM SEVERITY
MAJOR ALARMS
CANBUS ALARMS
TABELLA ALLARMI
HPSA CONTROL UNIT TESTER MANUAL STRUCTURE OF THE SYSTEM OPENING SCREEN MAIN MENU
MONITOR MENU
TRANSMISSION
PTO
ASM
LIFT
SUSPENSION
CAN STATUS
DISTRIBUTORS
CALIBRATION MENU
CALIBRATION SUSPENSION
CALIBRATION OF TRANSMISSION SYSTEM SENSORS
CONFIGURATION OF SPEED SETTING
MENU CONFIGURATION
CALIBRATION OF DISTRIBUTORS
TEST MENU
TESTS ON TRANSMISSION ANALOG SENSORS
TESTS ON TRANSMISSION DIGITAL BUTTONS
TESTS ON ASM SENSORS
TESTS ON LIFT SYSTEM ANALOG SIGNALS
TESTS ON LIFT SYSTEM DIGITAL LIFHT
TESTS ON SUSPENSION
TESTS ON PTO
MISCHELLANEOUS
TEST ON EEPROM MEMORY BLOCK
TEST ON EEPROM MEMORY BLOCK
ALARM MENU
HPSA CONTROL UNIT ACTIVE AND PASSIVE ALARMS
ENGINE CONTROL UNIT ACTIVE AND PASSIVE ALARMS
TRANSMISSION CONTROL UNIT ACTIVE AND PASSIVE ALARMS
ARMREST ACTIVE AND PASSIVE ALARMS
CLEAR PASSIVE ALARMS
ARMREST TESTER MANUAL PRESENTATION SCREEN MAIN MENU
MONITOR
TESTS MENU
JOYSTICK
EXTERNAL CONSOLE
INT CONSOLE
HOIST
POWER SUPPLIES
LEDS TEST
CALIBRATIONS MENU
CALIBRATION OF THE HAND THROTTLE LEVER
CALIBRATION OF JOYSTICK FOR CONTROL VALVES
ALARM LIST
OPERATORS MANUAL EDS (Electronic Diagnosis System)
GENERAL INTRODUCTION
FUNCTIONAL SCOPE
HARDWARE REQUIREMENTS
INTERFACE CABLE (SERIAL)
ADAPTER CABLE FOR CENTRAL DIAGNOSIS INTERFACE
SYSTEM REQUIREMENTS
SOFTWARE INSTALLATION
STARTING AND TERMINATING OF THE EDS PROGRAM
STARTING OF THE EDS PROGRAM
Terminating of the EDS program
TRANSMISSION DIAGNOSIS
THE MAIN MENU
SCREEN AND MENU STRUCTURE
FILE
CONTROL
OPTIONS
ONLINE HELP
POWER-SHUTTLE DIAGNOSISPROGRAMM DEST
PREPARATIONS FOR TRANSMISSION DIAGNOSIS WITH DEST
DEST PROGRAM DESCRIPTION
FILE >MAIN MENU
MENU DIAGNOSIS
CONTROL
OPTIONS
ERROR CODES POWER-SHUTTLE /DEST
DISPLAY POWERSHUTTLE
ERROR CODE LIST WITH DESCRIPTION
OTHER INFORMATIONS
SENSORS AND SOLENOID VALVES AT THE TRANSMISSION
ELECTRO-HYDRAULIC GEAR SHIFT
SENSORS AND SOLENOID VALVES AT THE TRANSMISSION
ELECTRO-HYDRAULIC GEAR SHIFT
ERROR ANALYSIS
VA SOLENOID VALVE AND TEMPERATURE SENSOR
SV DIFFERENTIAL LOCK AND SV POWER TAKE OFF CLUTCH
SPEED SENSORS INPUT/OUTPUT
LOCKING MAGNET FIELD/STREET AND TEMPERATURE SENSOR T- L
PLUG DRIVING CLUTCH NHK ON OUTPUT/GROUND SPEED NAB AND VICE VERSA WITH
PREPARATIONS FOR DIAGNOSIS OF THE INFOCENTER
PROGRAM DESCRIPTION
MAIN MENU
CONSTANTS CHANGE
DIAGNOSIS PRINT
TEST MODE
END =QUIT THE INFOCENTER PROGRAM
CONSTANT VALUES FOR INFOCENTER
SERDIA (LEVEL III)
SETUP AND COMMUNICATIONS
MINIMUM EQUIPMENT REQUIRED
CONTROL UNITS
DIAGNOSTIC CONNECTOR
INTERFACE
PC/ NOTEBOOK
ORDERING FIRST-TIME USERS
ORDERING SINGLE PARTS
ADAPTER
SERDIA UPDATES
SWITCHING ON AND INSTALLING THE SOFTWARE
INSTALLING MS WINDOWS
INSTALLING SERDIA FROM DISKETTES
INSTALLING SERDIA FROM THE SERPIC
USER LEVEL, ACCESS RIGHTS
SETTING UP THE LINK BETWEEN CONTROL MODULE (ENGINE) AND NOTEBOOK
STARTING THE PROGRAM
SETTING UP COMMUNICATIONS WITH THE CONTROL UNIT (ECU)
OFF-LINE MODE
PASSWORD-PROTECTED MODE
DEMO MODE (TRAINING WITH NO CONTROL UNIT)
USING THE PROGRAM
MAIN SCREEN, MENU SELECTION
“ECU SELECTION MENU
MEASURED VALUES” (“ACTUAL MEASURED VALUES) MENU
“PARAMETERS” MENU
“ERROR MEMORY” MENU
“FUNCTION TEST” MENU
“EXTRAS” MENU
HELP
CLOSING THE PROGRAM
ECU SELECTION
SELECTING TWO CONTROL UNITS
PRINTING
PROTOCOL
IDENTIFICATION AND MEASUREMENT DATA
EMR
MEASURED VALUES
ACTUAL MEASURED VALUES (GENERAL)
MEASURED VALUE SELECTION
GRAPHICS
RAM-VALUES
DATA LOGGER (ONLY EMS)
INPUT/OUTPUT ASSIGNMENT
CAN STATUS
PARAMETERS
CONFIGURATION (GENERAL)
OVERALL PROGRAMMING
CALIBRATION
ERROR MEMORY
GENERAL
ERROR TABLE
EMR ERROR TABLE
EMR ERROR TABLE
ERROR MEMORY
EXTRAS
MAXIMUM SPEED
LOGISTIC DATA
LOAD SPECTRUM
MAINTENANCE INTERVAL EXCEEDED
OVERRIDE MEMORY
MAINTENANCE DATA
TASKS
EMR
EXAMPLE GOVERNOR SETTING
EXAMPLE SPEED DROOP SETTING
DEFINE INPUTS AND OUTPUTS
WHAT TO DO IF?
SERDIA GENERAL
ERROR WHILESETTING UP
COMMUNICATIONS
INTERFACE CONFIGURATION WITH
ISETUP
ACCESS CONFLICTS IN WINDOWS
ERROR MESSAGE IN WINDOWS
WHEN STARTING SERDIA EMR
ENGINE SURGES
ACCELERATOR PEDAL CALIBRATION
MANUAL THROTTLE CALIBRATION
EXAMPLE OF FAULT FINDING
ENGINE DOES NOT START
ENGINE STOPS FOR NO KNOWN REASON
REPLACING THE EMR ACTUATOR
CONTROL UNIT REPLACEMENT
ERROR READING THE CONFIGURATION DATA
ACCESSORIES
TOWING HITCH REMOTE CONTROL AND RENEWAL OF THE CONTROL CABLE
AIR COMPRESSOR
FLEXIBLE COUPLING OF THE FRONT PTO
FRONT PTO ASSEMBLY
RENEWAL OF THE TRAILER AIR BRAKES
COUPLING VALVES
TRAILER BRAKING VALVES AND AIR RESERVOIR
AIR CONDITIONING
COMPRESSOR DRIVEBELT
CONDENSER
AIR CONDITIONING COMPRESSOR
AIR CONDITIONING EVAPORATOR
RECEIVER-DRIER
AIR CONDITIONING SYSTEM
CLIMATE CONTROL PANEL
HEATER MATRIX
HEATER VALVE
CONDENSER FAN
RIGHT-HAND AIR CONDITIONING FAN
COMPRESSOR FAN – RENEWAL AND
TENSIONING OF THE DRIVEBELTS
LEFT-HAND AIR CONDITIONING FAN
CAB
GEARSHIFT CONTROL CABLES
CAB DOOR CABLE
RIGHT-HAND CONSOLE CONTROLS
RIGHT-HAND CONSOLE
LEFT-HAND CONSOLE
CENTRE CONSOLE AND SHROUD
STEERING COLUMN SWITCH UNIT AND THE
SHUTTLE CONTROL LEVER
TRANSMISSION STATUS DISPLAY
GEARSHIFT LEVER
TRAILER BRAKING AIR PRESSURE GAUGE
ARMREST CONTROL PANELS
CAB ACCESS STEPS
DRIVER’S SEAT AND MULTIFUNCTION ARMREST
RENEWAL OF THE CAB AIR SPRINGS AND
HYDRAULIC DAMPERS
STEERING WHEEL, STEERING COLUMN
SWITCH UNIT AND INSTRUMENT PANEL
CHASSIS
BATTERY
WD PROPELLER SHAFT
FRONT BEARING OF THE WD PROPELLER SHAFT
FRONT FENDERS
FRONT WHEELS
REAR WHEELS
FUEL TANKS
BATTERY SUPPORT
TOWING HITCH AND SUPPORT
CREEPER CABLE
CREEPER CONTROL CABLE
ELECTRICAL AND ELECTRONIC
SIDE PANELS
ENGINE ECU
ELECTRONIC CONTROL UNITS
FUSE AND RELAY BOARD
PEDAL AND RELATED DEVICES
ACCELERATOR POTENTIOMETER
ENGINE
ALTERNATOR
COMPLETE AIR CLEANER ASSEMBLY
FLUID COUPLING AND THE FLYWHEEL
FLEXIBLE COUPLING
SILENCER
ENGINE
STARTER MOTOR
AIR INTAKE PIPE
EXHAUST PIPE
TURBOCHARGER
ENGINE HOOD AND SIDE PANELS
FRONT AXLE
FRONT AXLE AND SWINGING SUPPORT
FRONT SUSPENSION CYLINDERS
FRONT SUSPENSION SOLENOID VALVES
CALIBRATION OF THE FRONT SUSPENSION
POSITION SENSOR
FRONT CARRIER
FRONT LIFT
REMOVAL OF THE FRONT LIFT VALVE BLOCK
FRONT LIFT CYLINDERS
FRONT LIFT ASSEMBLY
HYDRAULIC BRAKES
BRAKE MASTER CYLINDERS
ADJUSTMENT OF THE PARKING BRAKES
ADJUSTMENT OF THE BRAKE LIGHT SWITCHES
ADJUSTMENT OF THE PARKING BRAKE SWITCH
RENEWAL OF THE PARKING BRAKE CABLE
BLEEDING THE BRAKING SYSTEM
HYDRAULIC SYSTEM
AUXILIARY SPOOL VALVE STACK
TESTING THE AUXILIARY SERVICES PUMPS
HYDRAULIC SERVICES CONTROL VALVE
PISTON PUMP
HYDRAULIC SERVICES OIL RESERVOIR
PRIORITY VALVE
LIFT
LOWER LINKS OF THE HYDRAULIC LINKAGE
LIFT CYLINDERS
LIFT DRAFT SENSOR
TESTING THE LIFT POSITION SENSOR
RADIATORS – COOLERS
COMPLETE RADIATOR-COOLERS ASSEMBLY
INTERCOOLER
RADIATOR
FUEL COOLER
GEARBOX OIL AND HYDRAULIC SERVICES
OIL COOLERS
EXPANSION TANK
STEERING SYSTEM
STEERING UNIT
POWER STEERING PUMP
THE STRUCTURE OF THE UNIT
HOW TO CONSULT THE UNIT
INTRODUCTION
List of wiring harnesses
Definition of components and symbols
General rules
Diagnostic instruments
Wire colour codes
INDICES
Component description index
Component code index
Connector index
COMPONENTS
Connector layouts
Component technical data
Pinouts and descriptions of electronic control units
SYSTEMS
Earthing points
Starting
Preheating
Electrical engine control
Lights – steering column switch unit
(without front lift)
Lights – steering column switch unit (with front lift)
Cab accessories
Worklights (without front lift)
Worklights (with front lift)
Windscreen wipers
Infocenter
Power outlet sockets
Radio – cb
Diagnostics sockets canbus
Air conditioning – heater fans
Braking system
Trailer brakes
Front axle suspension
Transmission
Asm – wd differential
Electronic lift (with ab position sensor)
Front and rear ptos
Solenoid-operated valves
Electronic lift (with bosch position sensor)
LAYOUTS, ELECTRICAL WIRING DIAGRAMS,
CONNECTOR POSITIONS
Air conditioning wiring (cab)
Fender wiring / Number plate light wiring / Wiring for air trailer braking / Wiring for hydraulic and air trailer braking (ITALY) / Front axle suspension wiring Side console wiring (with ab lift position sensor) / Side console wiring (with bosch lift position sensor) / Front console wiring / Transmission wiring (with ab lift position sensor) / Transmission wiring (with bosch lift position sensor) / Engine wiring / Engine hood wiring
Optional control valves wiring
Extension wiring for front lights
Engine wiring (KHD)
Windscreen wiper motor wiring
Wiring for front lower worklights (on cab) (with front lift)
Wiring for front lower worklights (on cab) (without front lift)
Front and rear wiring for upper
worklights
EXtension rotating beacon / Roof wiring
Lights selector switch
Cab lower headlights wiring
Display wiring