Same Diamond 2 230 260 Repair Manual [Tractor]

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Description

Factory Service Repair Manual For Same Diamond 2 230 / 260 Tractors. Step by step Instructions, illustrations, diagrams.
PDF Manual:

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Models

Same Diamond II Tractors
230
260

Contents

Main sections:
Introduction
Safety sections
TRANSMISSION
INTRODUCTION
FLUID COUPLING
TRANSMISSION
MAIN COMPONENTS
TRANSMISSION HYDRAULIC SYSTEM
GEARBOX GEARBOX COMPONENTS
MAIN CLUTCH
HYDRAULIC GEARBOX AND SHUTTLE DISTRIBUTION VALVE
CLUTCH ENGAGEMENT AND SOLENOID VALVE OPERATION SCHEMATIC
TRANSMISSION ELECTRONIC SYSTEM SCHEMATIC
REAR AXLE
REAR PTO
BRAKING SYSTEM
BRAKE MASTER CYLINDER
BRAKE
TRAILER BRAKING SYSTEM
HYDRAULIC TRAILER BRAKING
AIR TRAILER BRAKING COMPRESSOR
PRESSURE LIMITING VALVE
CAB SUSPENSION FEED VALVE
BRAKE APPLY SOLENOID VALVE
TRAILER BRAKING VALVE (-WAY)
TRAILER BRAKING VALVE (-WAY)
HYDRAULIC FRONT AXLE SUSPENSION
FRONT SUSPENSION CONTROL VALVE
FRONT AXLE
HUB CARRIER AND FINAL REDUCTION UNIT
DIFFERENTIAL
STEERING ANGLE SENSOR
HYDRAULIC SYSTEM DESCRIPTION
VARIABLE DISPLACEMENT PUMP
BOOST PUMP
HYDRAULIC PUMP
LOAD SENSING VALVE, PRESSURE CUT-OFF VALVE
POWER STEERING
PRIORITY VALVE
AUXILIARY SERVICES CONTROL VALVE
MAIN COMPONENTS
SERVICES CONTROL SECTION
DESCRIPTIONS OF COMPONENTS
LIFT CONTROL VALVE SECTION OPERATORS MANUAL SERDIA (LEVEL III)
ENTRY AND COMMUNICATION
OVERVIEW
ORDERING
SWITCH ON NOTEBOOK AND INSTALL SOFTWARE
USER LEVEL, ACCESS AUTHORIZATION
MAKING A CONNECTION BETWEEN ECU (ENGINE) AND NOTEBOOK
PROGRAM START
OFFLINE MODE
WORKING WITH THE PROGRAM
PRINT (OUTPUT)
PROTOCOL (PROTOKOLL)
END COMMUNICATION
ECU SELECTION
GENERAL
RECOGNITION OF ECUS
IDENTIFICATION DATA
MEASURED VALUES
ACTUAL MEASURED VALUES (GENERAL)
RAM VALUES
DATA LOGGER (ONLY EMS)
INPUT/OUTPUT ASSIGNMENT
CAN-Status
EXAMPLE OF A DISPLAYED ERROR INFORMATION:
PARAMETERS
CONFIGURATION
OVERALL PROGRAMMING
CALIBRATION
ERROR MEMORY
GENERAL
FUNCTION TEST
GENERAL
EXTRAS
MAXIMUM VEHICLE SPEED
LOGISTIC DATA
LOAD SPECTRUM (ONLY EMS)
MAINTENANCE INTERVAL EXCEEDED (ONLY EMS)
OVERRIDE MEMORY (ONLY EMS)
WHAT SHOULD YOU DO IF ?
SERDIA IN GENERAL
EMR
SERDIA UPGRADE FROM VERSION TO VERSION
IMPROVEMENTS AND HELP WITH PROBLEMS IN COMMUNICATING WITH NOTEBOOKS/WIN
NEW ENTRY MASK WITH MEASURED VALUES AND COLOURED-CODED INDICATION OF CONNECTION STATUS
NEW SWITCH JOBS FOR PERFORMING SELECTED SERVICING OPERATIONS, EG ADJUSTING CONTROLLER OR ADJUSTING OFFSET
IN- AND OUTPUT ASSIGNMENT IS NOW ADDITIONALLY CONFIGURABLE USING PLAIN TEXT (PREVIOUSLY ONLY CODE NUMBERS)
UPGRADES IN “PARAMETER SETTING/CONFIGURATION OPERATORS MANUAL EDS Electronic Diagnosis System)
GENERAL INTRODUCTION
FUNCTIONAL SCOPE
HARDWARE REQUIREMENTS
STARTING AND TERMINATING OF THE EDS PROGRAM
TRANSMISSION DIAGNOSIS
THE MAIN MENU
ONLINE HELP
POWER-SHUTTLE DIAGNOSISPROGRAMM DEST
PREPARATIONS FOR TRANSMISSION DIAGNOSIS WITH DEST
DEST PROGRAM DESCRIPTION
ERROR CODES POWER-SHUTTLE /DEST
DISPLAY POWERSHUTTLE
ERROR CODE LIST WITH DESCRIPTION
OTHER INFORMATIONS
SENSORS AND SOLENOID VALVES AT THE TRANSMISSION T-
ELECTRO-HYDRAULIC GEAR SHIFT T-
SENSORS AND SOLENOID VALVES AT THE TRANSMISSION T-
ELECTRO-HYDRAULIC GEAR SHIFT T- / T-
ERROR ANALYSIS
PREPARATIONS FOR DIAGNOSIS OF THE INFOCENTER
PROGRAM DESCRIPTION
CONSTANT VALUES FOR INFOCENTER ALL ROUND TESTER MANUAL -MK – SERIES ELECTRONIC COMPONENTS CONTROL AND SETTING SYSTEM PRESENTATION SCREEN MAIN MENU
MONITOR
PARAMETERS
CALIBRATIONS
ALARMS LIST
ACCESSORIES
AIR COMPRESSOR
Removal
Installation
CAB AIR SPRINGS AND HYDRAULIC DAMPERS
Renewal
FLEXIBLE COUPLING OF THE FRONT PTO
Removal and installation
FRONT PTO ASSEMBLY
Removal
Installation
QUICK-ACTION HYDRAULIC COUPLERS FOR
IMPLEMENTS AND LS
Removal and installation
TOWING HITCH
Removal
Installation
TRAILER BRAKING VALVES AND AIR RESERVOIR
Removal
Installation
TRAILER AIR BRAKES COUPLING VALVES
Removal and installation
AIR CONDITIONING
AIR CONDITIONING COMPRESSOR
Removal
Installation
AIR CONDITIONING EVAPORATOR
Removal
Installation
AIR CONDITIONING SYSTEM
Functioning
Maintenance
Discharging, flushing and recharging
CLIMATE CONTROL PANEL
Removal and installation
COMPLETE CONDENSER ASSEMBLY
Removal
Installation
COMPRESSOR DRIVEBELTS
Adjusting the tension
COMPRESSOR FAN
Removal
Installation
COMPRESSOR FAN DRIVEBELTS
Rimozione
CONDENSER FAN
Removal and installation
HEATER MATRIX
Removal
Installation
HEATER VALVE
Renewal
LEFT-HAND AIR CONDITIONING FAN
Removal and installation
RECEIVER-DRIER
Removal and installation
RIGHT-HAND AIR CONDITIONING FAN
Removal and installation
CAB
CAB
Removal
Installation
CAB ACCESS STEPS
Removal and installation
CAB DOOR CABLE
Renewal
CENTRE CONSOLE AND SHROUD
Removal
Installation
DRIVER’S SEAT
Removal and installation
LEFT-HAND CONSOLE
Removal
Installation
MULTIFUNCTION ARMREST CONSOLE
Removal
Installation
RIGHT-HAND CONSOLE
Removal
Installation
STEERING WHEEL, STEERING COLUMN
SWITCH UNIT AND INSTRUMENT PANEL
Removal
Installation
STEERING WHEEL, STEERING COLUMN
SWITCH UNIT AND INSTRUMENT PANEL
Renewal
Assembly
TRAILER BRAKING AIR PRESSURE GAUGE
Removal and installation
TRANSMISSION STATUS DISPLAY
Removal and installation
CHASSIS
WD PROPELLER SHAFT
Removal
Installation
BATTERY
Removal and installation
BATTERY SUPPORT
Removal and installation
FRONT BEARING OF THE WD PROPELLER SHAFT
Removal
Installation
FRONT FENDERS
Removal and installation
FRONT WHEELS
Removal and installation
FUEL TANKS
Removal
Installation
REAR WHEELS
Removal and installation
ELECTRICAL AND ELECTRONIC
SIDE PANELS
ACCELERATOR POTENTIOMETER
Renewal and checking
CLUTCH PEDAL AND RELATED DEVICES
ENGINE ECU
Removal and installation
FUSE AND RELAY BOARD
Removal
Installation
TRANSMISSION LIFT AND FRONT SUSPENSION
ELECTRONIC CONTROL UNITS
Removal
Installation
ENGINE
AIR INTAKE PIPE
Removal and installation
ALTERNATOR
Removal
Installation
ALTERNATOR BELT
Renewal and adjusting the tension
COMPLETE AIR CLEANER ASSEMBLY
Removal and installation
ENGINE
Removal
Installation
EXHAUST PIPE
Removal and installation
FLUID COUPLING AND THE FLYWHEEL
Removal
Installation
FUEL PUMP BELT
Renewal and adjusting the tension
INTERCOOLER
Removal
Installation
SILENCER
Removal
Installation
STARTER MOTOR
Removal and installation
TURBOCHARGER
Removal and installation
ENGINE HOODS
Adjustments
FRONT AXLE
FRONT AXLE AND SWINGING SUPPORT
Removal
Installation
FRONT CARRIER
Removal and installation
FRONT SUSPENSION SOLENOID VALVES
Removal
Installation
Disassembly and assembly
FRONT SUSPENSION SOLENOID VALVES
Removal
Installation
FRONT SUSPENSION POSITION SENSOR
Removal and calibration
FRONT LIFT
FRONT LIFT ASSEMBLY
Removal
Installation
FRONT LIFT CYLINDERS
Removal
Installation
FRONT LIFT VALVE BLOCK
Removal and installation
HYDRAULIC BRAKES
ADJUSTMENT OF THE BRAKE LIGHT SWITCHES
BRAKE MASTER CYLINDERS
Removal
Installation
BLEEDING THE BRAKING SYSTEM
PARKING BRAKES
Adjustment
PARKING BRAKE SWITCH
Adjustment
HYDRAULIC SYSTEM
AUXILIARY SERVICES CONTROL VALVES
Removal
Installation
AUXILIARY SERVICES PUMPS
Checking
Removal
Installation
AUXILIARY SERVICE VALVE CONTROL CABLES
Removal
Installation
CONTROL PANELS AND LEVERS OF THE
AUXILIARY SERVICE VALVES
Removal
Installation
PRIORITY VALVE
Removal and installation
LIFT
LIFT CYLINDERS
Removal
Installation
Disassembly and assembly
LIFT DRAFT SENSOR
Removal and installation
LIFT POSITION SENSOR
Checking
Removal and adjustment
LOWER LINKS OF THE HYDRAULIC LINKAGE
Removal
Installation
RADIATORS – COOLERS
COMPLETE RADIATOR-COOLERS ASSEMBLY
Removal
Installation
EXPANSION TANK
Removal and installation
GEARBOX OIL AND FUEL COOLERS
Removal and installation
RADIATOR
Removal
Installation
STEERING SYSTEM
POWER STEERING UNIT
Removal
Installation
Disassembly
Assembly
THE STRUCTURE OF THE UNIT
HOW TO CONSULT THE UNIT
INTRODUCTION
LIST OF WIRING HARNESSES
DEFINITION OF COMPONENTS AND SYMBOLS
GENERAL RULES
DIAGNOSTIC INSTRUMENTS
WIRE COLOUR CODES
INDICES
COMPONENT DESCRIPTION INDEX
COMPONENT CODE INDEX
CONNECTOR INDEX
COMPONENTS
CONNECTOR LAYOUTS
COMPONENT TECHNICAL DATA
PINOUTS AND DESCRIPTIONS OF ELECTRONIC CONTROL UNITS
SYSTEMS
EARTHING POINTS
STARTING
PREHEATING
ELECTRICAL ENGINE CONTROL
LIGHTS – STEERING COLUMN SWITCH UNIT
CAB ACCESSORIES
WORKLIGHTS
WINDSCREEN WIPERS
INFOCENTER
POWER OUTLET SOCKETS
RADIO – CB
AIR CONDITIONING – HEATER FANS
BRAKING SYSTEM
TRAILER BRAKES
FRONT AXLE SUSPENSION
TRANSMISSION
ASM – WD DIFFERENTIAL
ELECTRONIC LIFT
FRONT AND REAR PTO
LAYOUTS, ELECTRICAL WIRING DIAGRAMS,
CONNECTOR POSITIONS
ENGINE WIRING (KHD) (/)
ENGINE WIRING (KHD) (/)
ENGINE WIRING (/)
ENGINE WIRING (/)
FRONT LIGHTS WIRING
FRONT PTO WIRING
TRANSMISSION WIRING (/)
TRANSMISSION WIRING (/)
TRAILER BRAKING WIRING (ITALY)
TRAILER BRAKING WIRING (EXPORT)
FRONT AXLE SUSPENSION WIRING (CAB LINE)
CAB POWER SUPPLY WIRING
FRONT AXLE SUSPENSION WIRING
FENDER WIRING
NUMBER PLATE LIGHT WIRING
FRONT CONSOLE WIRING (/)
FRONT CONSOLE WIRING (/)
SIDE CONSOLE WIRING (/)
SIDE CONSOLE WIRING (/)
SIDE CONSOLE WIRING (/)
AIR CONDITIONING SYSTEM WIRING
DISPLAY WIRING
ROOF WIRING (/)
ROOF WIRING (/)
ARMREST WIRING
CONTROL UNIT – FUSES – RELAYS (/)
CONTROL UNIT – FUSES – RELAYS (/)