John Deere 1654 1854 2054 2104 6165J 6185J 6205J 6210J Diagnosis and Tests Technical Manual [Tractors]

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Factory Diagnosis and Tests Technical (Service) Manual TM802219 For John Deere 1654, 1854, 2054, 2104, 6165J, 6185J, 6205J, 6210J 2WD or MFWD – China Tractors. Detailed step by step illustrations, instructions, diagrams.
PDF Manual:

pages 1632
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Models

John Deere
1654
1854
2054
2104
6165J
6185J
6205J
6210J

Contents

Foreword
Introduction
Thank You for Purchasing a John Deere Product
Using Your Operators Manual
Special Messages
Attachments for Your Machine
Machine Use
Product Identification
Record Identification Numbers
Cab Serial Number
Safety Labels
Safety Label Location
Pictorial Safety Signs
CAUTION – LVU11641
WARNING – LVU23360
WARNING – LVU802017
WARNING KEEP RIDERS OFF – LVU13286
Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Prepare for Emergencies
Wear Protective Clothing
Protect Against Noise
Handle Fuel SafelyAvoid Fires
Fire Prevention
In Case of Fire
Avoid Static Electricity Risk When Refueling
Use Foldable ROPS and Seat Belt Properly
Stay Clear of Rotating Drivelines
Use Steps and Handholds Correctly
Read Operator Manuals for ISOBUS Implements
Use Seat Belt Properly
Vibration
Operating the Tractor Safely
Avoid Backover Accidents
Limited Use in Forestry Operation
Operating the Loader Tractor Safely
Keep Riders Off Machine
Passenger Seat
Use Safety Lights and Devices
Towing Trailers/Implements Safely (Mass)
Use Caution On Slopes and Uneven Terrain
Freeing a Mired Machine
Avoid Contact with Agricultural Chemicals
Handle Agricultural Chemicals Safely
Handling Batteries Safely
Avoid Heating Near Pressurized Fluid Lines
Remove Paint Before Welding or Heating
Handle Electronic Components and Brackets Safely
Practice Safe Maintenance
Avoid Hot Exhaust
Clean Exhaust Filter Safely
Work In Ventilated Area
Support Machine Properly
Prevent Machine Runaway
Park Machine Safely
Transport Tractor Safely
Service Cooling System Safely
Service Accumulator Systems Safely
Service Tires Safely
Service Front-Wheel Drive Tractor Safely
Tightening Wheel Retaining Bolts/Nuts
Avoid High-Pressure Fluids
Do Not Open High-Pressure Fuel System
Store Attachments Safely
Dispose of Waste Properly
Operating Controls
Operator Station Controls
Floor Panel Controls
Operating
Daily Operating Checklist
Avoid Damage to Plastic and Painted Surfaces
Cab Classification According to EN15695-1 (for Application of Crop Protection Chemicals and Liquid Fertilizer)
Adjusting Seat
Using Seat Belt
Using Light Switch
Using Key Switch
Using Horn
Using Instrument Panel
Using Turn Signal Switch
Using Hazard Warning Light Switch
Testing Safety Systems
Testing the Neutral Start Switch
Testing the Rear Power-Take-Off/Reverse Implement Option (PTO/RIO) Switch
Testing the Seat Switch
Testing Mid-PTO/Seat Switch Interface
Testing Rear PTO/Park Brake Interface
Testing Reverse Implement Option (RIO)
Using Brake Pedals
Using Park Brake
Using Throttle
Using Fuel Shut-Off Valve
Starting the Engine
Cold Weather Starting Aids
Warming and Idling the Engine
Starting a Stalled Engine
Stopping Machine
Operating the Hydrostatic Transmission
Using Reverse Implement Option (RIO)
Using Cruise Control
Using Differential Lock (Traction Assist)
Using Mechanical Front Wheel Drive (MFWD)
Using the Power-Take-Off (PTO) Safely
Using Rear and Mid PTO (Operator on Seat)
Using Rear PTO (Operator Off Seat)
Using Drawbar Hitch
Using 3-Point Hitch (2025R)
Using 3-Point Hitch (2027R and 2032R)
Using Optional iMatch Quick-Attach Hitch System
Connecting Implement Hydraulic Hoses
Using Hydraulic Dual Selective Control Valve (SCV) (2025R)
Using Dual Selective Control Valve Lever (2027R and 2032R)
Using Selective Control Valve (SCV) Lock Lever
Locking Out Dual SCV Regen Function
Using Mower Height Control Knob (2025R)
Operating Cab (If Equipped)
Ballasting Machine
Transporting Machine on Trailer
Transporting Machine
Towing Loads
Using Safety Chain
Raising and Lowering Roll-Over Protective Structure (ROPS)
Roll-Over Protective Structure Label
Front Loader Installation
Replacement Parts
Service Literature
Parts
Part Numbers
Service Intervals
Servicing Your Machine
As Needed
After First 10 Hours
Every 10 Hours or Daily
After First 50 Hours
Every 50 Hours
Every 200 Hours
Every 400 Hours
Every 600 Hours
Annually
Every 1200 Hours
Every Two Years or 2000 Hours
Every Six Years or 6000 Hours
Service Lubrication
Grease
Lubricating Machine Grease Fittings
Lubricating Hydraulic Selective Control Valve (SCV) Linkage
Lubricating Hood Latch
Lubricating 3-Point Hitch
Service Engine
Engine Emissions Information
Avoid Fumes
Engine Oil
Checking Engine Speeds
Checking Engine Oil Level
Changing Engine Oil and Filter
Cleaning Dust Unloading Valve
Servicing Air Filter Elements
Checking Air Filter Intake Hoses and Clamps
Service Cooling System Safely
Recommended Engine Coolant
Servicing Cooling System
Checking Radiator Hoses and Clamps
Cleaning Radiator Cooling Screen and Fins
Servicing the Alternator Belt
Checking and Cleaning Fuel Filter Sediment Bowl and Replacing Filter
Fuel Injection Pump
Fuel Injection Nozzles
Cleaning Front Grille Screens
Service Transmission
Gear Case Oil
Checking Front Axle Oil Level
Changing Front Axle Oil
Transmission and Hydraulic Oil
Checking Transmission Oil Level
Changing Transmission Oil and Filter (2025R)
Changing Transmission Oil and Filter (2027R and 2032R)
Service Electrical
WARNING:
Service the Battery Safely
Checking Battery Electrolyte Level
Removing and Installing Battery
Cleaning Battery and Terminals
Using Booster Battery
Replacing Headlight Bulb (2025R)
Replacing Headlight Bulb (2027R and 2032R)
Replacing Light Bulbs
Replacing Fuses (2025R)
Replacing Fuses (2027R and 2032R)
Service Miscellaneous
Using Proper Fuel (Diesel)
Filling Fuel Tank
Lifting Points for Jacking up the Tractor
Raising and Lowering Hood
Checking Wheel Bolts and Hardware
Removing and Installing Wheels
Checking Tire Pressure
Selecting Front Tire Rolling Direction
Cleaning Plastic Surfaces
Cleaning and Repairing Metal Surfaces
Troubleshooting
Using Troubleshooting Chart
Engine
Electrical System
Machine
Brakes
Steering
Storage
Storing Safety
Preparing Machine for Storage
Preparing Fuel and Engine For Storage
Removing Machine From Storage
Specifications
Engine
Drivetrain
Electrical System
Front Wheels and Tires
Rear Wheels and Tires
Front Tire Inflation Pressures (Maximum)
Rear Tire Inflation Pressures (Maximum)
Tire Combinations (2025R)
Tire Combinations (2027R and 2032R)
Tire Loads
Weight Specifications
Fluid Capacities
Ground Speeds
Dimensions
Weight
Sound Level (all)
PTO Options (all)
3-Point Hitch
Coupling Devices (all)
Torque Values – Inch Fastener Hardware
Torque Values – Metric Hardware
Declaration of Conformity
EC Declaration of Conformity
John Deere Quality Statement
John Deere Quality
Service Record
Record Service Dates