New Holland 455C 555C 655C Repair Manual [Full] [Tractor Loader Backhoe]

Complete Factory Repair Manual New Holland Ford 455C 555C 655C Tractor Loader Backhoe. Detailed Step by Step Instructions, diagrams, illustrations make easy any repair, Overhaul, Disassembly and Assembly, Testing, Replacement and Change, Inspection and Adjustment, etc.

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MODELS Covered

New Holland Ford Tractor Loader Backhoe

455C

555C

655C

SECTIONS covered

Engine Systems

3-Cylinder Diesel Engine
3-Cylinder Diesel Engine – Description and Operation
3-Cylinder Diesel Engine – Overhaul
4-Cylinder Diesel Engine
4-Cylinder Diesel Engine – Description and Operation
4-Cylinder Diesel Engine – Overhaul
Cooling System
Cooling System – 3-Cylinder Engine Description and Operation
Cooling System – 4-Cylinder Engine Description and Operation
Cooling System – Overhaul
Troubleshooting, Specifications and Special Tools
Troubleshooting
Specifications
Special Tools

Fuel Systems

Fuel System – General
Fuel System – Description and Operation
Fuel System – Adjustments DPA Distributor Type Fuel Injection Pump
Fuel System – Adjustments DPS Distributor Type Fuel Injection Pump
Fuel System – Fuel Tanks, Filters and Fuel Lines Overhaul
Fuel Injection Pump – DPA Distributor Type
Fuel Injection Pomp – Description and Operation
Fuel Injection Pump – Overhaul
Fuel Injection Pump – ISO Test Conditions
Fuel Injection Pump – Test Procedures
Fuel Injection Pump – DPS Distributor Type
Fuel Injection Pump – Description and Operation
Fuel Injection Pump – Overhaul
Fuel Injection Pump – ISO Test Conditions
Fuel Injection Pump – Test Procedure
Injectors Ford 455C
Injectors – Description and Operation
Injectors – Overhaul
Injectors Ford 555C and 655C
Injectors – Description and Operation
Injectors – Overhaul
Air Cleaners
Dry Type Air Cleaner – Description and Operation
Dry Type Air Cleaner – Overhaul
Turbocharger
Turbocharger – Description and Operation
Turbocharger – Overhaul
Troubleshooting, Specifications, Test Plans and Special Tools
Troubleshooting – Diesel Engines
Troubleshooting – Turbocharger
Specifications
Special Tools
Test Plans

Electrical System

Wiring, Lights and Controls – Description and Operation
Wiring, Lights and Controls – Fault Finding and Repair
Circuit Diagrams and Wiring Harness
Battery – Description and Operation
Battery – Maintenance and Tests
Starting System – Description and Operation
Starting Motor – Overhaul
Charging System – A127 55 Amp Alternator with Integral Regulator – Description and Operation
Charging System – A127 55 Amp Alternator with Integral Regulator – Service Precautions, Preliminary Checks, Initial Tests and Alternator
Component Tests
Charging System – A127 55 Amp Alternator with Integral Regulator – Overhaul
Troubleshooting
Specifications
Special Tools

Power Reversing Transmission

4×4 Fully Synchronized Power Reversing Transmission
Power Reversing Transmission – Description and Operation
Introduction to Overhauling the Transmission
Gear Shift Lever, Modulator Unit and Solenoid Control Valve – Overhaul
Front End Overhaul
Complete Overhaul
Component Overhaul
8X8 Fully Synchronized Power Reversing Transmission
Power Reversing Transmission – Description and Operation
Introduction to Overhauling the Transmission
Gear Shift Lever, Modulator Unit, Lockup Valves and Solenoid Control
Valve – Overhaul
Front End Overhaul
Complete Overhaul
Component Overhaul
Troubleshooting
Specifications
Special Tools

Rear Axle and Brakes

Rear Axle and Wheel Brakes
Rear Axle – Description and Operation
Rear Axle Shaft Assembly – Overhaul
Planetary Reduction Gear Assembly and Axle Housing – Overhaul
Rear Wheel Brake Assembly – Overhaul
Differential and Differential Lock Assembly – Overhaul
Drive Pinion Assembly – Overhaul
Break Pedal Linkage and Cross-Shaft – Overhaul
Differential Lock Linkage – Overhaul
Handbrake
Transmission Handbrake – Description and Operation
Transmission Handbrake – Overhaul
Twin Cable Handbrake – Description and Operation
Tuan Cable Handbrake – Overhaul
Specifications and Special Tools
Specifications
Special Tools

Power Take-Off

Independent P.T.O. – Ford 455C
I.P.T.O. – Description and Operation
I.P.T.O. Pressure Regulating Valve and Control Valve – Pressure Tests
I.P.T.O. Pressure Regulating Valve – Overhaul
I.P.T.O. Control Valve – Overhaul
I.P.T.O. Clutch Assembly – Overhaul
I.P.T.O. Shaft – Overhaul
Transmission Mounted Hydraulic Pump – Description and Operation
Transmission Mounted Hydraulic Pump – Overhaul
Troubleshooting
Specifications
Special Tools

Steering and Front Axle

Steering – Description and Operation
Hydrostatic Steering Motor – Overhaul
Power Steering Pump and Reservoir – Overhaul
Power Steering System Pressure Testing
Reservoir Filter in Hydraulic Tubes
Bleeding the Steering System
Two Wheel Drive Front Axle
Front Axle – Description
Toe in – Adjustment
Front Wheel Hub and Spindle – Overhaul
Steering Cylinder and Track Control Rod – Overhaul
Front Axle – Overhaul
Four Wheel Drive Front Axle Assembly
Four Wheel Drive Front Axle – Description and Operation
Planetary Reduction Assembly and Wheel Hubs – Overhaul
Axle Shaft – Overhaul
Steering Swivel Pin Bearings – Overhaul
Steering Cylinder and Track Rods – Overhaul
Front Axle – Removal and Installation
Differential Crown Wheel and Pinion Assembly – Overhaul
Driveshaft – Overhaul
Transferred Gear Assembly
Transferred Gear Assembly – Description and Operation
Transferred Gear Assembly – Overhaul
Transferred Gear Operating Cable – Adjustments
Troubleshooting, Specifications and Special Tools
Troubleshooting – Steering
Specifications – Steering
Specifications – Two Wheel Drive Front Axle
Specifications – Frontwheel Drive Axle and Transfer Gear Assembly
Special Tools

Hydraulic System – Controls and Frame

Hydraulic Circuits
Hydraulic Circuits – General Information
Hydraulic Circuits – Description and Operation
Reservoir, Filter and Oil Cooler
Reservoir, Filter and Oil Cooler – Description and Operation
Reservoir – Overhaul
Filter – Overhaul
Oil Cooler – Overhaul
Hydraulic Pump
Hydraulic Pump – Description and Operation
Hydraulic Pump – Overhaul
Hydraulic Pump Driveshaft – Overhaul
Backhoe Hydraulic Control Valve Assembly
Backhoe Control Valve Assembly – Description and Operation
Backhoe Control Valve – Overhaul
Sideshift Backhoe Hydraulic Clamping System
Sideshift Hydraulic Clamping System – Description and Operation
Sideshift Hydraulic Clamping System – Overhaul
Loader Hydraulic Control Valve Assembly
Loader Hydraulic Control Valve Assembly – Description and Operation
Loader Control Valve Overhaul
Swinging System, Hydraulic Cylinders and Flow Restrict or Valves
Swing System – Description and Operation
Hydraulic Cylinders – Description and Operation
Flow Restrictor Valves – Description and Operation
Hydraulic Cylinders – Overhaul
Backhoe Frame, Boom, Dipstick and Buckets, Control System, Hoses and Tubes – Description and Operation
Backhoe Control System – Description and Operation
Hoses and Tubes – Description and Operation
Backhoe/Loader Counterweight – Removal and Replacement
Backhoe Boom, Dipstick and Buckets – Overhaul
Backhoe Swing Post, Carriage and Mainframe – Overhaul
Backhoe Extendable Dipstick – Overhaul
Backhoe Control System (Mechanical) – Overhaul
Hoses and Tubes – Overhaul
Loader Frame, Buckets, Control System, Hoses and Tubes
Loader Frame and Buckets – Description and Operation
Loader Lift Arms, Bucket and Subframes – Overhaul
Loader Control System (Mechanical) – Overhaul
Hoses and Tubes – Overhaul
Hydraulic Troubleshooting and Pressure Testing
Troubleshooting and Pressure Testing – Introduction
Troubleshooting – Whole Unit
Troubleshooting – Backhoe
Troubleshooting – Loader
Troubleshooting – Hydraulic Pump
Hydraulic Pump Performance Testing
Pressure Testing
Specifications and Special Tools
Specifications
Special Tools

Cab

Cab Glass Installation
Hinged Cab Glass Replacement
Rear Lower Glass Replacement
Bonded Glass Replacement
ROPS Headliner
Air Conditioning – Description and Operation
Air Conditioning Process
System Components – Description and Operation
Compressor Pump
Compressor – Operation
Air-Conditioning Filter
Condenser
Receiver/Drier
Expansion Valve
Expansion Valve – Operation
Evaporator
Blower Fan
Switches and Controls
Air Conditioner Temperature Thermostatic Control Switch
Blower Fan Switch
Compressor Protection Switches – High and Low Pressure Cut-Out Switches
Refrigerant Oil
Refrigerant – R-12
Air-Conditioning System – Troubleshooting and Service
Air-Conditioning System – General
Refrigerant R-12 Handling
Refrigerant Can Valve
Screw Type Valve
Flat Type Valve
Preliminary Troubleshooting and Testing
Diagnosis Chart
Tools
Pressure Test Equipment
Manifold Gauge Set
Operating Precautions
Attaching the Gauge Set to the Tractor
Test Procedure – Stabilizing the System
A/C System Performance Tests and Diagnosis Chart
Manifold Gauge Reading and Interpretations
Corrective Procedures
Servicing the Air-Conditioning System
Leak Testing
Discharging the System
Using the Recovery and Recycling System
Flushing the System
Evacuating the System
Charging the System
Refrigerant Can Method
Charging the System – Charging Station
Evacuating Tips
Air-Conditioning Condenser, Receiver/Drier, High and Low Pressure Cut
out Switches, Expansion Valve and Evaporator – Overhaul
Component Removal
Condenser Removal
Inspection and Repair
Installation
Receiver/Drier
High and Low Pressure Switches Removal
Blower Motor and Fanned Assembly Removal
Expansion Valve Removal
Evaporator Core Removal
Air-Conditioning Control Switches Removal
Capillary Tube Removal
Air Conditioning Electrical Controls Operation
Blower Control Switch
Air Conditioning Electrical System Troubleshooting and Testing
Fan Relay and A/C Clutch Relay
Circuit Breaker
Lower Switch
High and Low Cut out Switches
Condenser Fan Motors
Blower Fan Motor
Air Conditioning Specifications
Compressor – Description and Operation
Compressor Clutch
Refrigerant Oil
Handling Refrigerant Oil
Compressor – Overhaul
Oil Level Checks
Component Replacement
Compressor Replacement
Compressor Inspection
Clutch Disassembly
Clutch Reassembly
Shaft Seal Replacement
Shaft Seal Installation
Cylinder Heads Servicing
Compressor Specifications
Special Tools

Separating the Tractor

Front Cover Oil Pan Removal
Torque Specs
Engine Removal
Engine Torque Specs
Separating the Transmission from the Engine
Reinstalling Torque Converter Bolts
Torque Converter Torque Specs
Separating the Transmission from the Rear Axle
Backhoe Removal
Rear Axle Removal
Reinstallation Tips

Accessories

Cold Start Kit #FP 556
Basic System Operation
Cold-Weather Starting
Service Information
Cleanliness
Fittings and Tubing
Starting Fluid Cylinder Installation
Troubleshooting
Inspection Procedure
Instruction Usage
Safety Precautions
Basic System Information
Parts Information
Additional Parts Required for Naturally Aspirated or Turbocharged Tractors
Additional Parts Required for Turbocharged Equipped Tractors
Common Installation Procedures
Naturally Aspirated Tractor Installation Procedures
Turbocharged Tractor Installation Procedures
Checking the Operation of the Cold Start System
Backup Arm Wiring Kit
4 X 4 or 8 X 8 Power Reversing Transmission
Installation Instructions for Models 250C, 260C, 345C, 445C and 545C
Mounting the Backup Alarm
Installation Instructions for Models 455C, 555C and 655C
Heavy-Duty Seat Suspension Kit Application
Loader Auxiliary Valve Kits
Conversion Kits
Tractor Preparation
Control Valve Preparation
Control Lever Conversion
Two Piece Control Lever Assembly
Control Valve Installation
Control Valve Linkage Installation
Bolts All One and Weld-On Cutting Edges
Instructions for Fit up and Welding Base Plate to Bucket
Cutting/Welding Procedure for the Installation of the New Cutting Edge on a Bucket
Loader Bucket
Bucket Edge Countersunk Bolt
Multipurpose Bucket Forks
Three Lever Backhoe Controls – Foot Swing Conversion Kit
Hand Lever Controls Extendable Dipper Stick Conversion Kit
Reversible Stabilizer Pads
Rear Window Defroster

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