John Deere Combines 9000 and 9000i CWS, WTS, CTS & Hillmaster Diagnostic, Operation and Tests Manual [Combines]

Factory Diagnostic, Operation and Tests Technical Manual For Combines 9540, 9560, 9580, 9640, 9660, 9680, 9780CTS, 9540i, 9560i, 9580i, 9640i, 9660i, 9680i, 9780iCTS, and Hillmaster. Detailed step by step illustrations, instructions, diagrams for Systems Diagnosis, System Theory of Operation, Performance Testing, Tests and Adjustments, Operational Check, Operation, Unit Locations and Identification, Diagnostic Codes, Schematics and lot of other useful information.

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Models

Combines 9540, 9560, 9580, 9640, 9660, 9680, 9780CTS, 9540i, 9560i, 9580i, 9640i, 9660i, 9680i, 9780iCTS, and Hillmaster

Contents

-Foreword
-General
Safety
Combine and Component Identification
Standard Torque Values
Diagnostic and Testing Procedures
-Diagnostic Trouble Codes
A00 – Engine Control Unit Diagnostic Trouble Codes
C00 – Armrest Control Unit Diagnostic Trouble Codes
C03 – Cornerpost Control Unit Diagnostic Trouble Codes
Control Unit SSU Diagnostic Trouble Codes
Control Unit SSU Last Exit Codes
E00 – Tailings Master Sensor Diagnostic Trouble Codes
E01 – Header Control Unit Diagnostic Trouble Codes
E02 – Right Control Unit Diagnostic Trouble Codes
E03 – Left Control Unit Diagnostic Trouble Codes
E04 – Left Control Unit 2 Diagnostic Trouble Codes
E13 – Control Unit E13 Diagnostic Trouble Codes
E14 – Control Unit E14 Diagnostic Trouble Codes
E15 – Control Unit E15 Diagnostic Trouble Codes
GreenStar Display Warning Messages and Diag Trouble Codes
GreenStar KeyCard and PC Data Storage Card Warning Messages
GreenStar Mobile Processor Warning Messages
Harvest Doc Warning Messages
Moisture Sensor Diagnostic Trouble Codes
StarFire iTC Diagnostic Trouble Codes
StarFire Receiver Warning Messages
Terrain Compensation Module Diagnostic Trouble Codes
UIM External Display Diagnostic Trouble Codes
VTi – GreenStar Display 2100/2600 Diagnostic Trouble Codes
-Observable Symptoms
Engine System
Air Intake and Cooling Systems
Electrical System
Power Train System
Four-Wheel Drive System
Brake System
Hydraulic System
Main Gearcase System
Steering System
ClimaTrak System
Separator System
-Engine
General Information
Test Procedures and Adjustments
Engine Type Identification
Engine Diagnostics – Type A
Engine Diagnostics – Type B
Engine Diagnostics – Type C
Engine Diagnostics – Type D
Engine Diagnostics – Type E
Component Identification and Location
-Air Intake and Cooling Systems
General Information
Test Procedures and Adjustments
Air Intake System Diagnostics
Engine Cooling Package Type Identification
Engine Cooling Package Diagnostics – Type A
Engine Cooling Package Diagnostics – Type B
Component Identification and Location
-Electrical System
How to Use This Diagnostic Information
Accessing Diagnostic Trouble Codes and Addresses
Diagnostic Trouble Codes, Warning Messages and Fault Codes
Diagnostic Addresses By Control Unit
Calibration Procedures
Machine Setting Addresses
Functional Schematics
Alternator and Battery Diagnostics
Armrest Control Unit – Overall Diagnostics
Automatic Combine Adjust Type Identification
Automatic Combine Adjust Diagnostics – Type A
Automatic Combine Adjust Diagnostics – Type B
Auxiliary Power Strip Outlet Diagnostics
Backup Alarm Type Identification
Backup Alarm Diagnostics – Type A
Backup Alarm Diagnostics – Type B
CAN Bus Type Identification
CAN Bus 1 Diagnostics – Type A
CAN Bus 1 Diagnostics – Type B
CAN Bus 2 Diagnostics
Chopper Vane Adjust Diagnostics
Cleaning Fan Speed Adjust Diagnostics
ClimaTrak Type Identification
ClimaTrak Diagnostics – Type A
ClimaTrak Diagnostics – Type B
ClimaTrak Diagnostics – Type C
ComfortCommand Seat Diagnostics
Control Unit E13 – Overall Diagnostics
Control Unit E14 – Overall Diagnostics
Control Unit E15 – Overall Diagnostics
Control Unit SSU – Overall Diagnostics
Cornerpost Control Unit – Overall Diagnostics
Cornerpost – Chaffer Position Diagnostics
Cornerpost – Cleaning Fan Speed Diagnostics
Cornerpost – Engine Hourmeter Diagnostics
Cornerpost – Engine Speed Type Identification
Cornerpost – Engine Speed Diagnostics – Type A
Cornerpost – Engine Speed Diagnostics – Type B
Cornerpost – Engine Speed Diagnostics – Type C
Cornerpost – Engine Speed Diagnostics – Type D
Cornerpost – Engine Speed Diagnostics – Type E
Cornerpost – Engine Temperature Type Identification
Cornerpost – Engine Temperature Diagnostics – Type A
Cornerpost – Engine Temperature Diagnostics – Type B
Cornerpost – Engine Temperature Diagnostics – Type C
Cornerpost – Engine Temperature Diagnostics – Type D
Cornerpost – Engine Temperature Diagnostics – Type E
Cornerpost – Feeder House Speed Diagnostics
Cornerpost – Fuel Gauge Diagnostics
Cornerpost – Ground Speed Diagnostics
Cornerpost – HeaderTrak Ground Pressure Diagnostics
Cornerpost- HeaderTrak Tilt Position Diagnostics
Cornerpost – Precleaner Position Diagnostics
Cornerpost – Separator Hourmeter Diagnostics
Cornerpost – Sieve Position Diagnostics
Cornerpost – Threshing Clearance Diagnostics
Cornerpost – Threshing Speed Diagnostics
Delayed Power Diagnostics
Dial-A-Speed Diagnostics
Engine Compartment Relay Panel Type Identification
Engine Compartment Relay Panel Diagnostics – Type A
Engine Compartment Relay Panel Diagnostics – Type B
Engine Compartment Relay Panel Diagnostics – Type C
Engine Control Unit – Type Identification
Engine Control Unit – Overall Diagnostics – Type A
Engine Control Unit – Overall Diagnostics – Type B
Engine Control Unit – Overall Diagnostics – Type C
Engine and Fuel Control Type Identification
Engine and Fuel Control Diagnostics – Type A
Engine and Fuel Control Diagnostics – Type B
Engine and Fuel Control Diagnostics – Type C
Engine and Fuel Control Diagnostics – Type D
Engine and Fuel Control Diagnostics – Type E
Feeder House/Reel Reverser Type Identification
Feeder House/Reel Reverser Diagnostics – Type A
Feeder House/Reel Reverser Diagnostics – Type B
Four-Wheel Drive Diagnostics
Fuel Transfer Pump Type Identification
Fuel Transfer Pump Diagnostics – Type A
Fuel Transfer Pump Diagnostics – Type B
Fuel Transfer Pump Diagnostics – Type C
Glow Plugs – Type Identification
Glow Plug Diagnostics – Type A
Glow Plug Diagnostics – Type B
Grain Tank Cover Fold Type Identification
Grain Tank Cover Fold Diagnostics – Type A
Grain Tank Cover Fold Diagnostics – Type B
GreenStar Data Card Type Identification
GreenStar Data Card Diagnostics – Type A
GreenStar Data Card Diagnostics – Type B
GreenStar Display Type Identification
GreenStar Display Diagnostics – Type A
GreenStar Display Diagnostics – Type B
GreenStar Documentation Type Identification
GreenStar Documentation Diagnostics – Type A
GreenStar Documentation Diagnostics – Type B
GreenStar Documentation Diagnostics – Type C
GreenStar External Display Control Diagnostics
GreenStar Mass Flow Sensor Diagnostics
GreenStar Mobile Processor Diagnostics
GreenStar Moisture Sensor Diagnostics
GreenStar Printer Diagnostics
GreenStar RTK (Real Time Kinematic) Type Identification
GreenStar RTK Diagnostics – Type A
GreenStar RTK Diagnostics – Type B
GreenStar – StarFire – Type Identification
GreenStar StarFire Diagnostics – Type A
GreenStar StarFire Diagnostics – Type B
GreenStar StarFire Diagnostics – Type C
GreenStar Steering – Auto – Type Identification
GreenStar Steering – Auto – Diagnostics – Type A
GreenStar Steering – Auto – Diagnostics – Type B
GreenStar Steering – Auto Diagnostics – Type C
GreenStar Steering – Auto – Diagnostics – Type D
GreenStar Steering – Manual Diagnostics
Header Control Unit – Overall Diagnostics
Header Engage Diagnostics
Header Raise/Lower Diagnostics
HeaderTrak – System Type Identification
HeaderTrak – Return to Cut Diagnostics
HeaderTrak – Stubble Height Diagnostics
HeaderTrak – Ground Pressure Diagnostics
HeaderTrak – Automatic Tilt Diagnostics
HeaderTrak – Manual Tilt Type Identification
HeaderTrak – Manual Tilt Diagnostics – Type A
HeaderTrak – Manual Tilt Diagnostics – Type B
HillMaster II Diagnostics
Horn Diagnostics
Hydrostatic Drive Control Diagnostics – Auto Feed Rate
Hydrostatic Drive Control Diagnostics – Manual
Intake Air Heater Diagnostics
Left Control Unit – Overall Diagnostics
Left Control Unit – Control Relay Board Link Diagnostics
Lighting System – Overall Diagnostics
Lighting System – Automatic Beacon Diagnostics
Lighting System – Beacon Diagnostics
Lighting System – Brake Light Diagnostics
Lighting System – Dome Light Diagnostics
Lighting System – Driving Light Type Identification
Lighting System – Driving Light Diagnostics – Type A
Lighting System – Driving Light Diagnostics – Type B
Lighting System – Driving Light Diagnostics – Type C
Lighting System – Exit Lighting Diagnostics
Lighting System – Field Light Type Identification
Lighting System – Field Light Diagnostics – Type A
Lighting System – Field Light Diagnostics – Type B
Lighting System – Hazard/Turn Light Type Identification
Lighting System – Hazard/Turn Light Diagnostics – Type A
Lighting System – Hazard/Turn Light Diagnostics – Type B
Lighting System – Marker Light Diagnostics
Lighting System – Panel Light Diagnostics
Lighting System – Rear Discharge Light Diagnostics
Lighting System – Engine Area Service Light Diagnostics
Lighting System – Gullwing Door Service Light Diagnostics
Lighting System – Shoe Service Light Diagnostics
Lighting System – Side Finder Light Diagnostics
Lighting System – Stubble Light Diagnostics
Lighting System – Unloading Auger Light Diagnostics
Mirrors – Heating Diagnostics
Mirrors – Adjustment Diagnostics
Multi-Function Lever Diagnostics
Quick-Stop System Diagnostics
Radio System Diagnostics
Reel Fore/Aft Type Identification
Reel Fore/Aft Diagnostics – Type A
Reel Fore/Aft Diagnostics – Type B
Reel Fore/Aft Resume Diagnostics
Reel Raise/Lower Type Identification
Reel Raise/Lower Diagnostics – Type A
Reel Raise/Lower Diagnostics – Type B
Reel Raise/Lower Resume Diagnostics
Reel Speed Adjust Diagnostics
Remote Shoe Adjust – Chaffer Diagnostics
Remote Shoe Adjust – Precleaner Diagnostics
Remote Shoe Adjust – Sieve Diagnostics
Right Control Unit – Overall Diagnostics
Road/Field System Diagnostics
Road Speed Limit Diagnostics
Separator Engage Diagnostics
Starting Motor System Diagnostics
Tailings Monitor System Diagnostics
Threshing Clearance Adjust Diagnostics
Threshing Speed Adjustment Type Identification
Threshing Speed Adjustment Diagnostics – Type A
Threshing Speed Adjustment Diagnostics – Type B
Transmission Lock Diagnostics
Unloading Auger Engage Diagnostics
Unloading Auger Swing Type Identification
Unloading Auger Swing Diagnostics – Type A
Unloading Auger Swing Diagnostics – Type B
VisionTrak Diagnostics
Warning Display Panel – Overall Diagnostics
Beater Speed Warning Diagnostics
Clean Grain Elevator Speed Warning Diagnostics
Conveyor Auger Speed Warning Diagnostics
Discharge Beater Speed Warning Diagnostics
Engine Air Filter Plugged Warning Type Identification
Engine Air Filter Plugged Warning Diagnostics – Type A
Engine Air Filter Plugged Warning Diagnostics – Type B
Engine Air Filter Plugged Warning Diagnostics – Type C
Engine Air Filter Plugged Warning Diagnostics – Type D
Engine Oil Pressure Warning Type Identification
Engine Oil Pressure Warning Diagnostics – Type A
Engine Oil Pressure Warning Diagnostics – Type B
Engine Oil Pressure Warning Diagnostics – Type C
Engine Oil Pressure Warning Diagnostics – Type D
Engine Speed Warning Type Identification
Engine Speed Warning Diagnostics – Type A
Engine Speed Warning Diagnostics – Type B
Engine Speed Warning Diagnostics – Type C
Engine Speed Warning Diagnostics – Type D
Engine Temperature Warning Type Identification
Engine Temperature Warning Diagnostics – Type A
Engine Temperature Warning Diagnostics – Type B
Engine Temperature Warning Diagnostics – Type C
Engine Temperature Warning Diagnostics – Type D
Grain Separator Speed Warning Type Identification
Grain Separator Speed Warning Diagnostics – Type A
Grain Separator Speed Warning Diagnostics – Type B
Grain Tank Cover Warning Diagnostics
Grain Tank 3/4 Full Warning Diagnostics
Grain Tank Full Warning Type Identification
Grain Tank Full Warning Diagnostics – Type A
Grain Tank Full Warning Diagnostics – Type B
Hydraulic Oil Temperature Warning Diagnostics
Hydrostatic Charge Pressure Warning Diagnostics
Low Fuel Warning Diagnostics
Main Gearcase Filter Restricted Warning Diagnostics
Main Gearcase Pressure Warning Diagnostics
Main Gearcase Temperature Warning Diagnostics
Parking Brake Warning Diagnostics
Separator Plugged Warning Diagnostics
Straw Chopper Speed Warning Diagnostics
Tailings Elevator Speed Warning Diagnostics
Threshing Speed Warning Diagnostics
Unloading Auger Engaged Warning Diagnostics
Voltage Warning Diagnostics
Wiper System Diagnostics
Circuit Code Listing
Connector Locations
Connector Repair Procedures
-Power Train
General Information
Test Procedures and Adjustments
Final Drive Diagnostics
Transmission Diagnostics
Hydrostatic Drive Type Identification
Hydrostatic Drive Diagnostics – Type A
Hydrostatic Drive Diagnostics – Type B
Component Identification and Location
-Four-Wheel Drive
General Information
Test Procedures and Adjustments
Two-Speed Four-Wheel Drive Diagnostics
Component Identification and Location
-Brake Systems
General Information
Test Procedures and Adjustments
Service Brake Diagnostics
Park Brake Diagnostics
Component Identification and Location
-Hydraulic System
General Information
Test Procedures and Adjustments
Basic Hydraulic System Type Identification
Basic Hydraulic System Diagnostics – Type A
Basic Hydraulic System Diagnostics – Type B
Basic Hydraulic System Diagnostics – Type C
Basic Hydraulic System Diagnostics – Type D
Chaff Spreader Drive Diagnostics
Feeder House Reverser Shift Diagnostics
Header Raise/Lower Diagnostics
HeaderTrak – Tilt Type Identification
HeaderTrak – Tilt Diagnostics – Type A
HeaderTrak – Tilt Diagnostics – Type B
HeaderTrak – Tilt Diagnostics – Type C
HeaderTrak Tilt Diagnostics – Type D
HillMaster II Type Identification
HillMaster II Diagnostics – Type A
HillMaster II Diagnostics – Type B
Hydraulic System Overheating Type Identification
Hydraulic System Overheating Diagnostics – Type A
Hydraulic System Overheating Diagnostics – Type B
Hydraulic System Overheating Diagnostics – Type C
Hydraulic System Overheating Diagnostics – Type D
Multi-Coupler Diagnostics
Reel Drive Diagnostics
Reel Fore/Aft Type Identification
Reel Fore/Aft Diagnostics – Type A
Reel Fore/Aft Diagnostics – Type B
Reel Raise/Lower Type Identification
Reel Raise/Lower Diagnostics – Type A
Reel Raise/Lower Diagnostics – Type B
Threshing Speed Adjust Type Identification
Threshing Speed Adjust Diagnostics – Type A
Threshing Speed Adjust Diagnostics – Type B
Unloading Auger Swing Type Identification
Unloading Auger Swing Diagnostics – Type A
Unloading Auger Swing Diagnostics – Type B
Component Identification and Location
-Main Gearcase System
General Information
Test Procedures and Adjustments
Main Gearcase Overall Diagnostics
Main Gearcase Filter Restricted Diagnostics
Main Gearcase Pressure Low Diagnostics Type Identification
Main Gearcase Pressure Low Diagnostics – Type A
Main Gearcase Pressure Low Diagnostics – Type B
Main Gearcase Temp. High Diagnostics Type Identification
Main Gearcase Temperature High Diagnostics – Type A
Main Gearcase Temperature High Diagnostics – Type B
Separator Engage Diagnostics
Unloading Auger Engage Diagnostics
Component Identification and Location
-Steering System
General Information
Test Procedures and Adjustments
Steering System Type Identification
Steering Diagnostics – Type A
Steering Diagnostics – Type B
Component Identification and Location
-ClimaTrak System
General Information
Test Procedures and Adjustments
ClimaTrak Type Identification
ClimaTrak Diagnostics – Type A
ClimaTrak Diagnostics – Type B
Component Identification and Location
-Separator
General Information
Separator Vibration Type Identification
Separator Vibration Diagnostics – Type A
Separator Vibration Diagnostics – Type B
Component Identification and Location