John Deere 5038D 5042D 5045D 5047D 5050D Repair Manual [Tractors]

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Description

Factory Service Repair, Operation & Test Manual TM900719 For John Deere 5038D 5042D 5045D 5047D 5050D Tractors. Detailed step by step illustrations, instructions, diagrams  for Systems Diagnosis, System Theory of Operation, Performance Testing, Tests and Adjustments, Operational Check, Operation, Unit Locations and Identification and lot of other useful information for repair and servicing. This manual is used by dealers.
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Models

John Deere
5038D
5042D
5045D
5047D
5050D

prefix PY – India Tractors

Contents

  • Foreword
  • Product and Market Identification
  • General Information
    Safety
    General Specifications
    Fuel and Lubricants
    Serial Number Locations
    Features and Accessories
  • Engine Repair
    Engine
    Cylinder Head and Valves
    Cyl. Block, Liners, Pistons & Rods
    Crankshaft, Main Bearings and Flywheel
    Camshaft and Timing Gear Train
    Lubrication System
    Cooling System
  • Fuel and Air Repair
    Fuel System
    Air Intake and Exhuast System
    Speed Control Linkage
  • Electrical Repair
    Battery, Starter and Alternator
    Electrical System Components
    Wiring Harness
  • Power Train Repair
    Clutch Housing
    Clutch Assembly
    AA Transmission
    Mechanical Front Wheel Drive
    Rear PTO Dual Clutch
    Rear PTO Single Clutch
    Differential
    Final Drives
  • Steering and Brake Repair
    Steering Repair
    Brake Repair
  • Hydraulic Repair
    Hydraulic Pump and Filter
    JD Rockshaft
  • Miscellaneous Repair
    Front Axle
    Wheels
    3-Point Hitch
  • Operator Station Repair
    Seat and Support
    Operator Platform
    Fenders
    ROPS (Roll Over Protective Structure)
  • Operational Checkout Procedures
    Operational Checkout Procedures
  • Engine Operation, Tests and Adjustments
    Component Location
    Theory of Operation
    Diagnosis, Tests and Adjustments
  • Fuel/Air Operation, Tests and Adjustments
    Component Location
    Theory of Operation
    Diagnosis, Tests and Adjustments
  • Electrical System Operation, Tests & Adjustments
    Component Location
    Theory of Operation
    Wiring Schematics
    Diagnosis, Test and Adjust
  • Power Train Operation, Tests & Adjustments
    Component Location AA Power Train
    Theory of Operation AA Transmission
    Diagnosis, Tests and Adjustments PowerTrain
  • Steering and Brake Operation, Tests & Adjustments
    Component Location
    Theory of Operation
    Diagnosis, Tests and Adjustments
  • Hydraulic System Operation, Tests & Adjustments
    Component Location
    Theory of Operation
    Diagnosis
    Hydraulic Tests
    Adjustments – JD Rockshaft
    Hydraulic Schematics

Example:

b. When installing the rubber toric on the seal ring, ensure that it is uniformly seated on
the retaining lip and is not twisted.
c. Place the seal in the installation tool and locate this assembly squarely against the top
of the conical seal.
d. Spray the o-ring and seat with alcohol to act as a lubricant to the o-ring.
e. Use sudden and even pressure against the Face Seal Tool to push in the seal and
ensure the retaining lip is not twisted or pinched.
f. The sealing ring face should be parallel to the conical seal face within 0.50 mm.
g. After installing the seal halves, wipe both metal sealing faces clean with a lint-free
cloth.
h. Then apply a coat of clean MS8 oil to the metal seat faces with a lint-free applicator.
The oil must not wet surfaces other than the sealing faces.
i. Clean the metal surfaces with lint-free cloth.
j. Clean o-ring seal with alcohol spray.

Removal and Disassembly:
[1] – Raise and support front of machine.
[2] – Drain oil from front axle housing and both final drives.
[3] – Disconnect tie rod and steering cylinder.
[4] – Remove four cap screws fastening each spindle housing to MFWD axle housing and
remove spindles/final drives as an assembly.
[5] – Remove both axle shafts from MFWD housing.
[6] – Remove the roll pin from the rear MFWD drive shaft. (See MFWD Drive Shaft Removal
and Installation in Section 80, Group 30.)
[7] – Remove cap screws fastening the differential carrier housing to the MFWD axle housing
and remove carrier assembly.
[8] – Mark bearing caps and carrier housing to assure they are assembled in their original
positions. Remove cap screws from the bearing caps.
[9] – Remove the differential case from the differential carrier housing.