Rebuilding a Perkins Peregrine or 1300 Series 6-cylinder diesel? This 310-page Perkins Peregrine service manual PDF (OEM TP D 019 2 1307) walks you through the job the factory way. Inside: exploded views of major assemblies, a full turbocharger section with reconditioning and troubleshooting, and step-by-step procedures for the cylinder head and valves, connecting rods, pistons, crankshaft, and main bearings. You also get complete fuel injection pump and nozzle rebuild procedures, plus an appendix loaded with engine specifications, torque data, and special service tools. Pull the head bolts down to 225 Nm (165 lbf-ft), set the valve adjusting screw nuts at 27 Nm, and torque the oil filter bypass valve cap to 68 Nm. Your engine is on the stand and the clock is running. Bookmarked with a full text layer; search any spec, jump straight to the section, and start wrenching.
What's Inside This Perkins Peregrine Manual
| System | Pages | Key Topics |
|---|---|---|
| Introductory Section | 1-24 | Introduction, Safety Precautions, Asbestos, Engine Identification, Injection Pump Identification, Turbocharger Identification, Engine Systems |
| Mounting Engine on Stand | 25-27 | Adapter Plate, Mounting Bolts, Safety Hook, Spreader Bar |
| Turbochargers | 28-51 | Removal and Reassembly, Reconditioning, Troubleshooting |
| Manifolds | 52-57 | Exhaust Manifold, Intake Manifold, Manifold Gasket, Mounting Bolts, Pipe Plug |
| Cylinder Head and Valves | 58-87 | Cylinder Head Inspection, Cylinder Head Reconditioning, Valve and Valve Guide Reconditioning |
| Rocker Arm Assembly, Camshaft, Tappets & Push Rods | 88-107 | Rocker Arm Assembly, Camshaft, Roller Tappets, Push Rods, Thrust Plate |
| Connecting Rods, Pistons, Rings and Sleeves | 108-139 | Inspection, Reconditioning, Installation |
| Vibration Damper, Crankshaft, Main Bearings, Flywheel & Crankcase | 140-190 | Rear Oil Seal & Wear Sleeve, Damper, Crankshaft and Main Bearings, Crankcase |
| Timing Gear Train and Front Cover | 191-202 | Timing Gear Train |
| Lubricating Oil Pump, Oil Filters & Cooler | 203-224 | Lubricating Oil Pump, Oil Filters and Header, Oil Cooler and Coolant Filter Assembly |
| Water Pump and Thermostat | 225-239 | Water Pump, Thermostat |
| Fuel Injection Pump | 240-275 | Removal, Reassembly |
| Nozzles | 276-292 | Nozzle Holder Body, Pressure Adjusting Spring, Nozzle Valve, Nozzle Valve Body, Copper Gasket |
| Appendix | 293-310 | Engine Specifications, Component Specifications, Torque Data, Special Service Tools, Conversion Table |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Cylinder Head Bolts | 225 Nm (165 lbf-ft.) | p. 60 |
| Cylinder Head Valve Cover Bolt | 3 Nm (26 lbf-in.) | p. 60 |
| Heating damper hub in water | 212°F | p. 185 |
| Heating crankshaft pulley hub | 400°F | p. 186 |
| Oil Filter Bypass Valve Cap | 68 Nm (50 lbf-ft.) | p. 208 |
| Oil cooler pressure test | 150 psi (935 kPa) | p. 219 |
| Water Pump Hub Nut torque | 203 Nm (150 lbf-ft.) | p. 228 |
| Nozzle Retainer Bolt (Crab Bolt) | 27 Nm (20 lbf-ft.) | p. 250 |
| Maximum allowable stem leakage | 1.0 cc in one minute | p. 292 |
| Engine Lube Oil Pressure (Low Idle) | 20-33 psi (138-228 kPa) | p. 294 |
| Engine Lube Oil Pressure (High Idle) | 50-70 psi (345-483 kPa) | p. 294 |
| Engine Displacement | 7.6 Liter | p. 294 |
Perkins Peregrine Common Problems This Manual Covers
Perkins Peregrine or 1300 Series diesel cranks strong but won't fire, hard starting with white smoke
Pull the atomisers and pop-test each one. Opening pressure for new or reconditioned nozzles is 3600-3750 psi, spec on page 304; recondition any unit below 2900 psi. Check stem leakage as well, maximum 1.0 cc in one minute per page 292. Reinstall with the crab bolts torqued to 27 Nm.
Manual Section: Nozzles p. 276Oil pressure gauge reads low at idle after warm-up, warning light flickers
Verify with a mechanical gauge before tearing anything down: minimum is 10 psi (69 kPa) at 650 RPM low idle and 40 to 70 psi at high idle, listed on page 303. With fresh oil and pressure still low, inspect the filter bypass valve, torque its cap to 68 Nm, then check pump clearances starting on page 203.
Manual Section: Lubricating Oil Pump, Oil Filters & Cooler p. 203Engine runs hot under load and pushes coolant out the overflow, temperature gauge climbs steadily
Check the intercooler and radiator cores for debris first, then pull the thermostat and test it in heated water. Start-to-open is 180°F (82°C), full open 202°F (94°C) with minimum 1.97 in. (50 mm) sleeve travel, specs on page 237. Replace any unit that fails, and inspect the water pump impeller vanes and bearing end play while it's apart.
Manual Section: Water Pump and Thermostat p. 237Coolant showing up in the lube oil, or oil film floating in the radiator top tank
Drain the coolant and remove the oil cooler assembly. Pressure test the core at 150 psi (935 kPa) while immersed in water, following the procedure on page 219; a steady stream of bubbles means a failed core. Replace the coolant filter canister and seals on reassembly, then refill the crankcase with 21 quarts of oil including filters.
Manual Section: Lubricating Oil Pump, Oil Filters & Cooler p. 219Loss of power with black exhaust smoke and a whine from the turbocharger at full throttle
Inspect the air filter element first and renew it if plugged; dusty sites kill them early. Then check turbocharger shaft rotation and shaft end play using the troubleshooting procedures on page 50, and look for compressor wheel rub marks. If the turbo comes off, torque the mounting bolts and nuts to 47 Nm on reinstall, spec on page 31.
Manual Section: Turbochargers p. 50Frequently Asked Questions
What is the torque specification for the cylinder head bolts?
The cylinder head bolts must be tightened in three stages. Stage 1 is 150 Nm (110 lbf-ft) using sequence A, Stage 2 is 210 Nm (155 lbf-ft) using sequence A, and Stage 3 is 225 Nm (165 lbf-ft) using sequence B. p. 60
What is the torque specification for the crankshaft pulley retainer bolts?
The crankshaft pulley retainer bolts should be tightened to 142 Nm (105 lbf-ft). p. 145
What is the crankcase refill capacity for the engine?
The crankcase refill capacity is 16 quarts without oil filters and 21 quarts with oil filters. p. 294
What is the valve tappet clearance for the engine?
The valve tappet clearance for both intake and exhaust valves is 0.025 in. (0.635 mm) when cold. p. 294
What is the torque specification for the connecting rod bolts?
The connecting rod bolts must be tightened to 175 Nm (130 lbf-ft). p. 110
What format is this Perkins Peregrine, 1300 Series manual in?
Instant PDF download. You get the full 310-page searchable Service Manual immediately after payment. Open it on your laptop, tablet, or phone right in the shop.
Is this Perkins Peregrine, 1300 Series Service Manual printable?
Yes. The PDF has no DRM restrictions, so print any page or section you need for your shop. Works with any standard printer.
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