This JCB Service Manual covers the 500 Series telehandlers built from machine serial number 561001, including the 525-58, 525-67, 527-58, 527-67, 530-67, 535-67, 530-95, 530-110, 530-120, 537-120, and 537-130, together with their Farm Special, Farm Special Plus, Basic Servo, PlaceAce, and Servo option variants. Publication number 9803/3600, it runs to 736 pages.
The machines use the Perkins 1000 Series four cylinder engine. The manual walks through the hydraulics, boom shimming, the PlaceAce and Servo control systems, the Syncro Shuttle and Powershift transmissions, axles, brakes, hydraulic steering, and the electrical system, with technical data tables for each model.
Use it to set relief valve pressures, torque the wheel nuts, overhaul the hydraulic pump, and trace wiring faults on your Loadall.
What's Inside This JCB 525–537 Manual
| System | Pages | Key Topics |
|---|---|---|
| General | 3-33 | Fluids, Lubricants |
| Hydraulics | 34-175 | Technical Data (525-58/67, 527-58/67, 530-67 & 535-67, 530-120, 530-110, 530-95, 537-120, 537-130) |
| Body and Framework | 176-225 | Boom Shimming - Typical Method, Boom Shimming - 525-58/67, 527-58/67, 530-67, 535-67, Boom Shimming - 530-95, Boom Shimming - 530-110, Boom Wear Pads Shimming - 530-120 |
| PlaceAce Control System | 226-293 | Technical Data (530-110, 530-120), Control System Description, Valve Block Operation, Pulsar Description & Operation, Valve Block Removal & Replacement |
| Servo and Basic Servo Control System | 294-356 | Technical Data (525-58/67, 527-58/67, 530-67 & 535-67, 530-110/120), Servo Control System Description (530-110/120) |
| Engine | 357-382 | Technical Data, Engine Cover, Engine Oil Filter, Fuel Filter, Fuel Pump, Bleeding, Cooling System, Alternator Drive Belt |
| Transmission | 383-520 | Syncro Shuttle Technical Data, Syncro Shuttle General Description, Powershift Technical Data, Recovery Procedure, Checking & Changing Oil |
| Axles | 521-578 | Technical Data (525-58/67, 527-58/67, 530-67/95 & 535-67, 530-120, 537-120/130, 530-110), Road Wheel Removal & Replacement, Front Axle Breather Removal & Replacement |
| Brakes | 579-610 | Technical Data (525-58/67, 527-58/67, 530-67 & 535-67, 530-120, 537-120/130, 530-95/110), Parking Brake Adjusting & Testing, Parking Brake Dismantling & Assembly |
| Hydraulic Steering | 611-664 | Technical Data, Flow Regulating Valve Operation, Tandem Steering/Fan Pump Dismantling & Assembly, Steering/Fan Pump Removal & Replacement |
| Electrics | 665-720 | Introduction, Technical Data, Fuses, Relay Location, Test Methods, Batteries Testing, Alternator (Precautions, Testing, Removal & Replacement, Dismantling & Assembly) |
Documents This Manual Refers To
The manufacturer cites these publications by number. We carry them:
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| All Models | ||
| Roadwheel retaining nuts torque | 680 Nm (69 kgf m, 500 lbf ft) | p. 527 |
| Fuel Tank Capacity | 90 litres (20 gal) | p. 8 |
| Engine Oil Capacity | 10 litres (2.2 gal) | p. 8 |
| Hydraulic Tank Capacity | 152 litres (33.5 gal) | p. 8 |
| Coolant Mixture (Antifreeze) | 9.35 litres (2.04 gal) for 55% | p. 8 |
| 525-58, 67, 527-58, 67, 530-67 & 535-67 | ||
| Main Relief Valve (MRV) operating pressure | 220 bar (224 kgf/cm2, 3200 lbf/in2) | p. 36 |
| Hydraulic pump flow at max. engine rev/min (at system pressure) (525-58, 67, 527-58, 67, 530-67 & 535-67) | 84.0 litres/min (18.5 UK gal/min, 22.2 US gal/min) | p. 36 |
| 530-120 | ||
| Hydraulic pump flow at max. engine rev/min (at system pressure), 530-120 | 105.0 litres/min (23.0 UK gal/min, 27.6 US gal/min) | p. 37 |
| 525-58, 67, 527-58, 67 and 530-67, 95, 110 | ||
| Steer ram bore (525-58, 67, 527-58, 67 and 530-67, 95, 110) | 50 mm (1.97 in) | p. 613 |
| 530-120 & 537-120, 130 | ||
| Steer ram bore (530-120 & 537-120, 130) | 60 mm (23.62 in) | p. 613 |
| 525-58/67, 527-58/67 & 530-95 | ||
| Hydraulic tank capacity | 152 Litres (33.5 Gal) | p. 8 |
| Hydraulic fluid type (Above 38 °C, 100 °F) | JCB High Performance Hydraulic Oil ISO VG46 | p. 8 |
