This is the JCB operator's manual for the Loadall telehandlers 506-36, 507-42, 509-42, and 510-56, publication 9811/5967, running 210 pages in English. These machines are powered by the JCB Dieselmax engine, and the manual is the factory operator and maintenance guide meant to stay with the machine.
Inside you get the operating instructions, cab controls and instrument panel, boom and carriage controls, load charts, plus a full Routine Maintenance section with service requirements and the fluid, filter, and brake schedules. The Specifications section lists static dimensions and weights, including the 4537 kg maximum lift capacity of the 510-56.
Use it to operate the Loadall safely, keep to the service intervals, torque the wheels and ROPS/FOPS mounts, and fit optional attachments through the quick release couplings. It is delivered as an instant PDF download you can read on any device or print.
Complete the set for your 506-36, 507-42, 509-42…
Other editions of this manual
What's Inside This JCB 506-36, 507-42, 509-42, 510-56 Operator Manual
| System | Pages | Key Topics |
|---|---|---|
| Safety Notices | 9-10 | Important Information, Operator Manual, Safety Warnings |
| Operation | 35-102 | Introduction, Before Entering the Cab, Entering and Leaving the Cab (Emergency Exit), Doors and Windows (Opening Closing: Door, Upper Door Section) |
| Service Schedules | 103-114 | Health and Safety, Service Requirements, Introduction, Owner/Operator Support, Service/Maintenance Agreements, Initial Service and Inspection (100 Hours), Fit for Purpose Tests for Lifting Equipment, Obtaining Replacement Parts |
| Prepare the Machine for Maintenance | 115-124 | Fluids, Lubricants and Capacities, Coolant Mixtures, Fuel, Introduction, How to Make the Machine Safe (Boom Lowered) |
| Greasing | 125-137 | Checking for Damage, Cleaning the Machine, Introduction, Preparing the Machine for Cleaning, Check the Machine Body and Structure, Check the Tires, Check the Seat and Seat Belt, Check the Hydraulic Hoses and Fittings |
| Access Panels | 138-144 | Oiling, Park Brake Cable, Control Levers, Boom Chains, Battery Cover, Engine Cover, Undershield |
| Electrical System | 145-158 | Boom, Cab Heater and Air Conditioning, Changing the Air Intake Filter, Boom Chains, Brakes, Park Brake, Foot Brake |
| Engine | 159-167 | Oil and Filter, Cooling System, Front End Accessory Drive Belt, Air Filter |
| Hydraulic System | 168-180 | Fuel System, Introduction, Water Separator and Engine Fuel Filter, Bleeding the System, Releasing the Hydraulic Pressure, Oil and Filter, Hose Burst Protection Valves |
| Fire Extinguisher (If Fitted) | 181-194 | Transmission, Gearbox, Axles, Wear Pads, Tires and Wheels, Tire Ballast, Tire Inflation, Wheel Nuts |
| Optional Attachments | 195-198 | Introduction, Attachments for Your Machine, Connecting/Disconnecting Hydraulic Hoses (Introduction, Quick Release Couplings) |
| Warranty Information | 199-202 | Machine Service Record Sheet, Installation Checklist, 1st 100 Hrs./1 Month, 500 Hrs./6 Month, 1000 Hrs./12 Month, 1500 Hrs./18 Month, 2000 Hrs./24 Month, 2500 Hrs./30 Month |
| Specifications | 203-210 | Static Dimensions (All Models, Table 14. Static Dimensions, Table 15. Weight, Fig 161. Static Dimensions) |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Air Cleaner Outer Element Replacement Interval | 500 hours | p. 110 |
| Air Cleaner Inner Element Replacement Interval | 1000 hours | p. 110 |
| Engine Fuel Filter Strap Retaining Screw Torque | 24 Nm (17.7 lbf ft) | p. 173 |
| Water Separator Fuel Filter Replacement Interval | 500 hours | p. 110 |
| Hydraulic Oil Filter Replacement Interval | 500 hours | p. 111 |
| Pilot Filter (if fitted) Replacement Interval | 500 hours | p. 111 |
| Engine Oil Filter Replacement Interval | 500 hours | p. 110 |
| Engine Sump Drain Plug Torque | 40-60Nm (30-44lbf ft) | p. 161 |
| All Hoses Condition Check Interval | 50 hours | p. 110 |
| Battery Cover Bolts Torque | 25Nm (17.7 lbf ft) | p. 140 |
| Battery Electrolyte Level | 6 mm (1/4 in) above the plates | p. 153 |
| Park Brake Pad Replacement | Renew both brake pads after emergency use | p. 78 |
