Part of the JCB Repair Manuals.
Factory-written for the 530-70, 532-120, 533-105, 535-60, and 535-95, this JCB A and R Series Side Engine Loadalls manual (OEM #9803/3630-14) runs 1,013 pages deep. Hydraulic coverage spans full schematics across construction, agricultural, Flowshare, and Wastemaster variants, matched by wiring diagrams that identify every relay and fuse on both Series I and Series II machines. Standard torque settings are covered in depth, with full error-code coverage and separate fault-finding for the powershift gearbox, ECU, brakes, hydraulic circuits, and steering. Torque the fuel inlet connector to 20 Nm (2.0 kgf m), and the flow regulator valve to the same figure, before the machine goes back to work. When the dealer quotes a week of downtime, search any spec by keyword and have your answer the same afternoon.
What's Inside This JCB A series, R series Manual
| System | Pages | Key Topics |
|---|---|---|
| General Information | 1-43 | Introduction, Identifying Your Machine, Standard Torque Settings, Service Tools, Service Consumables, Terms and Definitions |
| Care and Safety | 44-61 | Safety Notices (Important Information, Operator Manual, Safety Warnings), Safety Check List (Safety - Yours and Others, Operating Safety, Maintenance Safety) |
| Maintenance | 62-139 | Routine Maintenance (Health and Safety, Service Schedules, Fluids, Lubricants and Capacities, Cleaning the Machine, Checking for Damage, Seat Belt, ROPS/FOPS Structure, Boom Safety Strut, Greasing, Oiling, Engine Cover, Air Conditioning and Heater, Brakes, Electrical System, Engine Oil and Filter, Engine Air Filter, Engine Cooling System, Fuel System) |
| Attachments | 140-145 | Service Procedures, Quick Release Couplings, Connecting and Disconnecting, Quick Release Couplings - Do's and Don'ts, Connecting Quick Release Couplings |
| Body and Framework | 146-281 | Technical Data (Air Conditioning), Basic Operation (Boom - Telescopic Operation, Air Conditioning, Load Indicators) |
| Electrics | 282-421 | Technical Data (Relay Identification, Fuse Identification), Schematic Circuits (Applicable Machines, Schematics) |
| Controls | 422-427 | Accelerator Cable, Removal and Replacement, Testing and Adjustment |
| Hydraulics | 428-703 | Technical Data (Agricultural and Wastemaster Machines, Construction Machines, Flowshare Machines, 532-120, 535-125, 535-140 Machines, Machines, Agricultural Machines, 537-135, 540-140, 550 Machines, 540-170, 550-170, 5508 Machines) |
| Transmission | 704-847 | Technical Data (Tyre Pressures, Front Axles, Rear Axles, Powershift Gearboxes, Engine Stall Speed Combinations) |
| Brakes | 848-889 | Technical Data (Machines with SD55, SD70 Axles, Machines with SD80 Axles, Pedal Effort Versus Brake Pressure), Basic Operation, Fault Finding (Brake System) |
| Steering | 890-985 | Technical Data (All Machines), Basic System Operation (Hydraulic Operation, Electrical Operation), Electrical Connections (Series: I Machines, Ii Machines) |
| Engine | 986-1013 | Technical Data, Basic System Operation, Cooling Package, Fuel Lift Pump |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Fuel filter element replacement instruction | Change filter element | p. 71 |
| Fuel inlet connector torque | 20 Nm (15 lbf ft, 2.0 kgf m) | p. 1012 |
| Flow regulator valve torque | 20 Nm (2 kgf m, 14.8 lbf ft) | p. 172 |
| Fuel inlet connection union nut torque | 20 Nm (15 lbf ft, 2.0 kgf m) | p. 1012 |
| Air filter inner element replacement interval | Every third time the outer element is changed | p. 107 |
| Starter motor brush minimum length | 8 mm (0.3 in.) | p. 420 |
| Starter motor commutator minimum diameter | 38 mm (1.5 in.) | p. 420 |
| Battery electrolyte level above plates | 6 mm (1/4 in.) | p. 100 |
| Battery voltage | 12 volts | p. 286 |
| Alternator brush minimum length | 5 mm (0.2 in.) | p. 416 |
