This is the factory service manual for the Mustang 519 Telehandler, part number 913302, covering 224 pages of assembly, disassembly, testing, and troubleshooting for the machine and its TD2009L04 engine.
Sections run from safety and general specifications through engine removal and installation, electrical troubleshooting, steering, the hydrostatic power train, the full hydraulic system, the telescoping boom, and the chassis covers. Reference data includes SAE and metric torque charts, fluid capacities, and pressures such as the 3350 PSI main control valve relief and 2400 PSI steering relief, with the engine rated at 64 HP at 2600 RPM.
Owners and mechanics can use it to chase no-start faults, weak or erratic hydraulics, and steering problems, then rebuild and reset the machine to factory values. The PDF is searchable and bookmarked, so you can find a procedure fast and print only the pages you need at the bench.
What's Inside This Mustang 519 Manual
| System | Pages | Key Topics |
|---|---|---|
| General | 5-26 | Safety (Mandatory Safety Shutdown Procedure, Rules and Reminders, Modifications, Nameplates, Markings and Load Capacities, Roll Over Protective Structure) |
| Engine | 27-46 | Engine Removal and Installation, General Table of Contents, Engine Removal, Special Torque Values, Step 1, Step 2, Step 3, Step 4 |
| Electrical | 47-76 | Troubleshooting (Starter Circuit Troubleshooting, Park Brake Circuit Troubleshooting, Steering Mode Circuit Troubleshooting), Instrument Panel or Panel Bulb Replacement |
| Steering | 77-84 | General Table of Contents, Steering Control Valve Removal, Step 1, Step 2, Step 3, Step 4, Step 5, Step 6 |
| Power Train | 85-118 | Hydrostatic Pump Removal and Installation, General Table of Contents, Hydrostatic Pump Removal, Step 1, Step 2, Step 3, Step 4, Step 5 |
| Hydraulic System | 119-198 | Hydraulic Schematics, Troubleshooting, Testing & Adjustment Procedures (Introduction), Hydraulic Specifications |
| Telescoping Boom | 199-216 | Boom Assembly Removal and Installation, Inner Boom Removal and Installation |
| Chassis | 217-224 | Hoods and Covers, Engine Cover Removal, Engine Cover Installation, Front Cover Access, Radiator Cover Removal, Radiator Cover Installation, Rear Cover Access |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Wheel Nuts Torque | 450 ft.-lb. (607 Nm) | p. 101 |
| Battery Type | One - 950 minimum CCA Low-Maintenance Type | p. 23 |
| Battery Voltage (fully charged) | 12 to 13 volts | p. 58 |
| Neutral Start Switch Type | Standard | p. 23 |
| Steering Column Shaft Center Nut Torque | 35 lb.-ft. (47 Nm) | p. 82 |
| High Pressure Hydraulic Hose Flange Bolts Torque | 45 to 50 lb.-ft. (61 to 68 Nm) | p. 28 |
| Hydraulic Filter Type | Return-type, 16-Micron, Replaceable Element | p. 22 |
| Hydraulic Filter Rated Flow | 35 GPM (132 L/min) | p. 22 |
| Pump Type | Single-Section Gear-Type | p. 22 |
| Pump Displacement (revolution) | 1.95 cu. in. (32 cc) | p. 22 |
| Steering System Type | Fixed-Displacement, Rotary | p. 22 |
| Steering Displacement/Rev. | 7.3 cu. in. (120 cc) | p. 22 |
