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Part of the John Deere Repair Manuals.
This is the complete John Deere factory repair manual (TM4559) for the 6110, 6210, 6310, 6410 and 6510 tractors, including all L (Limited) and S (Standard) cab variants built from 1996 to 2001. Across 1,566 pages it covers every system on the machine: the 4045TL four-cylinder turbocharged diesel from slow-idle calibration through full engine removal, the three transmission families (SynchroPlus, PowrQuad, AutoQuad) with their clutch modules and range drives, the complete hydraulic system from the charge pump through every selective control valve, and the full electrical system with wiring harnesses and the electronic monitoring suite. It is the same technical manual a John Deere dealer technician works from, with the torque values, test pressures and clearances called out so the job is done to factory specification the first time.
What's Inside This John Deere 6110-6510 Repair Manual
| System | Pages | Key Topics |
|---|---|---|
| General Information | Specifications, Tune-Up, Predelivery Inspection | |
| Engine | Engine Removal and Installation | |
| Fuel, Air Intake, Cooling and Exhaust Systems | Speed Control Linkage, Fuel System, Air Intake System, Cooling System, Cold Weather Starting Aids, Exhaust System | |
| Electrical System | Connectors, Wiring Harnesses, Charging Circuit, Starting Circuit, Fuses/Relays/Switches, Monitoring System, Electrical Components | |
| SynchroPlus Transmission | Transmission Removal and Installation, Shift Controls, Perma-Clutch 2, Gear Transmission | |
| Power Reverser | Component Removal and Installation, Shift Controls, Power Reverser Module, Gear Transmission | |
| PowrQuad and AutoQuad Transmissions | Transmission Components, Shift Controls, PowrQuad Module, Creeper Transmission, Option Transmission, Range Transmission | |
| Power Train | U-Jointed Shafts and Torsion Damper, FWD Clutch, Differential, Hydraulic Pump Drive, Final Drives, Rear PTO, Front PTO, Front Implement Drive | |
| Steering and Brakes | Hydrostatic Steering, Steering Cylinders, Brake Valve, Rear Brakes | |
| Hydraulic System | Controls, Hydraulic Pump and Charge Pump, Valves, Rockshaft and Rockshaft Cylinder, Three-Point Hitch, Selective Control Valves and Couplers, Independent Control Valve | |
| Miscellaneous | Main Frame, Front Axle, Front and Rear Wheels, Center Link Bracket, Triple Link Suspension (TLS) of FWD Axle | |
| Operator's Cab and 2-Post ROPS | Cab Tilt, Removal and Installation, Controls, Air Conditioning System, Heating System, Seats, 2-Post ROPS, Low Clearance Cab, Electronic Control Components | |
| Special Tools | Dealer-Fabricated Special Tools |
Documents This Manual Refers To
The manufacturer cites these publications by number. We carry them:
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| All 6110-6510 models | ||
| Engine | John Deere 4045TL series (4-cylinder turbocharged) | |
| 6110, 6110L | ||
| Max. PTO power (6110, 6110L) | 48 kW (65 hp) | |
| 6210, 6210L | ||
| Max. PTO power (6210, 6210L) | 54 kW (72 hp) | |
| 6310, 6310L, 6310S | ||
| Max. PTO power (6310, 6310L, 6310S) | 60 kW (80 hp) | |
| 6410, 6410L, 6410S | ||
| Max. PTO power (6410, 6410L, 6410S) | 67 kW (90 hp) | |
| 6510L, 6510S | ||
| Max. PTO power (6510L, 6510S) | 71 kW (95 hp) | |
| All models | ||
| Rated engine speed | 2300 rpm | |
| Engine mounting cap screw torque | 100 N.m (75 lb-ft) | |
| Coolant capacity | Approx. 11 L (2.9 US gal.) | |
| Cooling system test pressure | 50-60 kPa (0.5-0.6 bar; 7-8.7 psi) | |
| Radiator cap pressure valve opens at | 70-90 kPa (0.70-0.90 bar; 10-13 psi) | |
| All FWD models | ||
| FWD jointed shaft to drive flange torque | 135 N.m (100 lb-ft) | |
| 6110, 6210, 6310, 6410, 6510 | ||
| Production years | 1996-2001 | |
