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Part of the John Deere Repair Manuals.
This is the John Deere 825i Technical Manual (TM107119), the factory service documentation for the XUV Gator utility vehicle built from 2010 through 2014. It is a 430-page PDF covering the SQR372 FI gas engine and every major system on the machine, from safety and specifications through engine, electrical, power train, steering, and brakes.
Written for experienced technicians, it gives you the diagnostics, tests, adjustments, and repair procedures John Deere uses, plus torque values and capacities you need for accurate work. You can trace a fault, tear down and rebuild the CVT drive, chase an electrical problem through the wiring, or set steering and brake specs by the book.
The file is fully text-searchable with bookmarks, so you jump straight to the section you need. Download it once and print any page you want for the shop bench.
What's Inside This John Deere 825i Manual
| System | Pages | Key Topics |
|---|---|---|
| Safety | 5-8 | |
| Specifications and Information | 9-20 | O-Ring Seal Service, General Information, Coolant, Serial Number Locations |
| Engine - Gas | 21-100 | Cylinder Head, Valves and Springs, Crankshaft, Camshafts, Piston, Connecting Rod, Cylinder Bore, Timing Belt |
| Electrical | 101-228 | Park Brake, Warning Buzzer, Oil Pressure Light, Cooling Circuit, 4WD Drive Circuit, Light Circuit, Headlight Circuit, Electronic Controller |
| Power Train | 229-314 | Emfwd Driveshaft, Front Differential, Rear Axle Halfshaft, Cv Joint and Boots, Front Drive Gear Box, Transaxle, Differential, Primary Clutch |
| Steering | 315-354 | Steering Knuckle, Front Wheel Bearing, Ball Joint, Steering Wheel, Steering Shaft, Steering Gearbox, Front Coilover Shock Absorber, Rear Coilover Shock Absorber |
| Brakes | 355-390 | Brake System, Park Brake Components, Park Brake Housing Components, Hydraulic Brakes, Park Brake, Master Cylinder, Brake Pedal, Brake Calipers |
| Miscellaneous | 391-424 | Wheel, Occupant Protective Structure (Ops), Hood Latch, Hood, Headlight, Front Bumper/Skid Plate, Front Grille, Front Fender |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Engine Oil Capacity (with filter) | 2.2 L (2.3 qt) | p. 23 |
| Cooling System Capacity (Including recovery tank) | 5.0 L (5.2 qt) | p. 23 |
| Fuel System Pressure | 315 - 345 kPa (45.6 - 50.4 psi) | p. 23 |
| Spark Plug Gap | 0.9 - 1.05 mm (0.035 - 0.041 in.) | p. 23 |
| Connecting Rod End-Cap Nut Torque | 40 N•m (30 lb-ft) | p. 25 |
| Battery Voltage | 12V | p. 107 |
| EMFWD Differential Capacity | 580 mL (19 oz) | p. 227 |
| Front Wheel Toe-In | 4 ±3 mm (0.16 ±0.12 in.) | p. 313 |
| Brake Rotor Thickness (Minimum) | 4.76 mm (0.19 in.) | p. 353 |
| Fuel Tank Capacity | 20.1 L (5.3 gal) | p. 389 |
| Wheel Lug Bolt Torque (Aluminum Alloy Wheel) | 142 N•m (105 lb-ft) | p. 389 |
| Steering Wheel Nut Torque | 38 N•m (28 lb-ft) | p. 313 |
