Part of the John Deere Repair Manuals.
Within the hour you could have your John Deere XUV 620i Technical Manual PDF open on the bench, tracing a no-start through the same 404 pages Deere issued to dealers as TM1736 for the XUV 620i Gator utility vehicle. The Electrical section runs nearly half the book, with factory schematics and harness routing that show every connector between the key switch and the starter solenoid. Diagnostics, tests and adjustments, and repair procedures follow the same dealer sequence through Engine, Power Train, Steering, and Brakes. Set the caliper sliding pins at 41 to 52 N-m (30 to 38 lb-ft) and check accelerator pedal free travel at 1 to 3 mm, straight from the spec tables. Brakes are the wrong place for a guessed torque. Keyword search works on the text layer, bookmarks jump between sections, and a printed page can catch grease without a second thought.
What's Inside This Manual
| System | Pages | Key Topics |
|---|---|---|
| Specifications | 9-15 | Metric Fastener Torque Values, Inch Fastener Torque Values |
| General Information | 16-18 | Gasoline, Gasoline Storage, - Cycle Gasoline Engine Oil, Break-In Engine Oil - 4-Cycle Gasoline, Transaxle Oil, Emfwd Differential Oil, Alternative Lubricants, Synthetic Lubricants |
| Coolant | 19 | Recommended Engine Coolant, Engine Coolant Drain Interval |
| Engine - Gas | 20-78 | Specifications, Component Location, Theory of Operation, Diagnostics, Tests and Adjustments, Repair |
| Electrical | 79-252 | General Information, Schematics and Harnesses, Diagnostics, Operation and Diagnostics, Tests and Adjustments, Repair |
| Power Train | 253-330 | Specifications, Component Location, Theory of Operation, Diagnostics, Tests and Adjustments, Repair |
| Steering | 331-352 | Specifications, Component Location, Theory of Operation, Diagnostics, Tests and Adjustments, Repair |
| Brakes | 353-374 | Specifications, Component Location, Theory of Operation, Diagnostics, Tests and Adjustments, Repair |
| Miscellaneous | 375-404 | Specifications, Component Location, Repair, Index |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Battery warming temperature | 16°C (60°F) | p. 5 |
| Caliper Sliding Pins (Hydraulic Brakes) | 41 - 52 N•m (30 - 38 lb-ft) | p. 349 |
| Caliper Sliding Pins (Park Brake) | 41 - 52 N•m (30 - 38 lb-ft) | p. 373 |
| Minimum Brush Length | 6.0 mm (0.24 in.) | p. 87 |
| Accelerator pedal free travel | 1-3 mm (0.039 - 0.118 in.) | p. 15 |
| Headlight - Halogen Bulbs (optional) | 37.5 watt | p. 86 |
| Instrument Panel Lamps | 1.7 watt Bayonet Base | p. 86 |
| Engine Low Speed Idle | 1100 ± 50 rpm | p. 23 |
| Engine High Speed Idle | 3750 ± 150 rpm | p. 23 |
| Oil Pressure (minimum) | 276 kPa (40 psi) | p. 23 |
| Fuel System Pressure | 172 kPa (25 psi) | p. 23 |
| Radiator Cap Maximum Test Pressure | 117 kPa (17 psi) | p. 23 |
