Part of the John Deere Repair Manuals.
Deere's TM-1194 takes the 410 and 510 round balers apart system by system: this 136-page John Deere 410, 510 technical manual PDF works through the drive train, hydraulics, belts, pickup, and rear gate the way the factory built them. Hydraulic diagnosis gets its own chapter, with schematics tracing the rear gate lift circuit, the wrapping system, and the selector control valve so you can find a lazy gate before pulling a single line. Troubleshooting charts pair each malfunction with its likely cause, and drive train coverage runs from PTO hookup through the main gear case and roll drives on both models. Set smooth roll scraper clearance between 0.060 and 0.090 inch, then torque the gear case mounting bolts to 85 ft-lbs (115 Nm). A guessed torque cracks a gear case mid season. Bookmarked and text searchable, the PDF rides along to the shop bench or the field edge, wherever your baler quits.
What's Inside This Manual
| System | Pages | Key Topics |
|---|---|---|
| Introduction | 4 | Fos Manuals, Technical Manuals, Table of Contents, Exploded Views, Service Techniques, Specifications |
| Safety | 5-6 | Fire Hazards, Service Area, Cleaning, Fluids Under Pressure, Personal Safety |
| General | 7-22 | Specifications, Diagnosing Malfunctions, Description, Lubrication |
| Drive Train | 23-66 | PTO Hookup, Main Gear Case and Input Shaft, Rolls and Roll Drives, Specifications, Torques and Special Tools |
| Hydraulic System | 67-100 | General Information and Diagnosis, Rear Gate Lift System, Wrapping System, Selector Control Valve |
| Belts | 101-114 | Upper Belts, Lower Belts, Specifications |
| Miscellaneous | 115-134 | Rear Gate, Pickup, Tongue |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| 410 | ||
| Cap screws (gear case cover) | 20 ft-lbs (27 Nm) | p. 32 |
| Gear case mounting bolts | 85 ft-lbs (115 Nm) | p. 37 |
| Bale Diameter | 5 ft. (1.5 m) | p. 7 |
| Transmission Gear Oil Capacity | 2-1/2 U.S. pints (1.2 l) | p. 8 |
| Gear Case Oil Capacity | 2 Pints (.95 L) | p. 65 |
| All Models | ||
| Smooth roll scraper clearance | 0.060 to 0.090-inch (1.52 to 2.29 mm) | p. 61 |
| Idler arm clearance from upper roll | 2-inches (51 mm) | p. 62 |
| Upper Belts Speed | 406 ft/min (124 m/min) | p. 113 |
| Anvil arm tension to cut twine | 24 to 32 pounds (107 to 142 N) | p. 128 |
| Twine tube to anvil arm clearance | 3/16-inch (4.8 mm) | p. 127 |
| 510 | ||
| Bale Diameter | 6 ft. (1.8 m) | p. 7 |
| Gear Case Oil Capacity | 2 Quarts (1.89 L) | p. 65 |
