Part of the John Deere Repair Manuals.
Deere's TM-1194 takes the 410 and 510 round balers apart system by system: this 136-page John Deere 410, 510 technical manual PDF works through the drive train, hydraulics, belts, pickup, and rear gate the way the factory built them. Hydraulic diagnosis gets its own chapter, with schematics tracing the rear gate lift circuit, the wrapping system, and the selector control valve so you can find a lazy gate before pulling a single line. Troubleshooting charts pair each malfunction with its likely cause, and drive train coverage runs from PTO hookup through the main gear case and roll drives on both models. Set smooth roll scraper clearance between 0.060 and 0.090 inch, then torque the gear case mounting bolts to 85 ft-lbs (115 Nm). A guessed torque cracks a gear case mid season. Bookmarked and text searchable, the PDF rides along to the shop bench or the field edge, wherever your baler quits.
What's Inside This John Deere 410, 510 Manual
| System | Pages | Key Topics |
|---|---|---|
| Introduction | 4 | Fos Manuals, Technical Manuals, Table of Contents, Exploded Views, Service Techniques, Specifications |
| Safety | 5-6 | Fire Hazards, Service Area, Cleaning, Fluids Under Pressure, Personal Safety |
| General | 7-22 | Specifications, Diagnosing Malfunctions, Description, Lubrication |
| Drive Train | 23-66 | PTO Hookup, Main Gear Case and Input Shaft, Rolls and Roll Drives, Specifications, Torques and Special Tools |
| Hydraulic System | 67-100 | General Information and Diagnosis, Rear Gate Lift System, Wrapping System, Selector Control Valve |
| Belts | 101-114 | Upper Belts, Lower Belts, Specifications |
| Miscellaneous | 115-134 | Rear Gate, Pickup, Tongue |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| 410 | ||
| Cap screws (gear case cover) | 20 ft-lbs (27 Nm) | p. 32 |
| Gear case mounting bolts | 85 ft-lbs (115 Nm) | p. 37 |
| Bale Diameter | 5 ft. (1.5 m) | p. 7 |
| Transmission Gear Oil Capacity | 2-1/2 U.S. pints (1.2 l) | p. 8 |
| Gear Case Oil Capacity | 2 Pints (.95 L) | p. 65 |
| All Models | ||
| Smooth roll scraper clearance | 0.060 to 0.090-inch (1.52 to 2.29 mm) | p. 61 |
| Idler arm clearance from upper roll | 2-inches (51 mm) | p. 62 |
| Upper Belts Speed | 406 ft/min (124 m/min) | p. 113 |
| Anvil arm tension to cut twine | 24 to 32 pounds (107 to 142 N) | p. 128 |
| Twine tube to anvil arm clearance | 3/16-inch (4.8 mm) | p. 127 |
| 510 | ||
| Bale Diameter | 6 ft. (1.8 m) | p. 7 |
| Gear Case Oil Capacity | 2 Quarts (1.89 L) | p. 65 |
John Deere 410, 510 Common Problems This Manual Covers
John Deere 410 510 round baler plugs at feed opening, will not feed crop smoothly
Check windrow shape first; the closed throat feeds best from a narrow, even windrow, so start the first wad slowly at reduced ground speed. Inspect the pickup for broken teeth and replace them in groups. On the 410, set the pickup float spring to 2 inches (51 mm) per page 130 so the pickup follows the ground without gouging.
Manual Section: Diagnosing Malfunctions (General) p. 11Rear gate opens on its own while baling or latches erratically between bales
Test the rear gate relief valve with a gauge before condemning parts; it should hold between 2250 psi (15 513.8 kPa) minimum and 2500 psi (17 237.5 kPa) maximum per the spec on page 99. Check the gate cylinders and tractor SCV for internal leakage, and clear any chaff wedged between the gate and frame.
Manual Section: Hydraulic System Diagnosis p. 67Belts twist, run off to one side, or tear out splices under load
Inspect splices and replace any belt that measures longer or shorter than its mates; mismatched belts fight each other and shred splices. Set the idler arm clearance at 2 inches (51 mm) from the upper roll per page 62, then run the empty baler and watch tracking. Upper belts should run 406 ft/min (124 m/min) at rated speed.
Manual Section: Belts p. 101Finished bale sticks in the chamber and will not discharge when the gate opens
Clean crop buildup off the rolls and sidesheets, then set the smooth roll scraper clearance at 0.060 to 0.090 inch (1.52 to 2.29 mm) as specified on page 61. Verify the gate cylinders reach full stroke, since internal leakage keeps belt tension from releasing cleanly. Never engage the PTO while discharging; the platform belts can turn inside out.
Manual Section: Rolls and Roll Drives Troubleshooting p. 61Twine arm moves slowly or twine will not cut at the end of the wrap cycle
Check the twine cutter first. A downward pull of 24 to 32 pounds (107 to 142 N) on the anvil arm should cut the twine, per page 128. Set the twine tube to anvil arm clearance at 3/16 inch (4.8 mm) as shown on page 127. If the arm still drags, inspect the flow control valve and wrapping cylinder for internal leakage.
Manual Section: Wrapping System TroubleshootingFrequently Asked Questions
What are the replacement specifications for the John Deere 410 / 510 baler pickup teeth?
The 410 model pickup uses 32 double teeth and 4 single teeth, while the 510 model uses 48 double teeth. The pickup cylinder diameter for both models is 10 inches (254 mm). p. 7
What are the replacement specifications for John Deere 410 / 510 baler belts?
The 410 model uses 6 upper rubber coated belts and 5 lower individual rubber coated belts. The 510 model uses 9 upper rubber coated belts and 7 lower individual rubber coated belts. p. 8
What is the required torque for the John Deere 410 / 510 gear case mounting bolts?
When attaching the gear case to the machine, the mounting bolts must be torqued to 85 ft-lbs (115 Nm) (12 kgm). p. 37
What is the correct oil capacity for the John Deere 410 main gear case?
The 410 main gear case requires 2-1/2 U.S. pints (1.2 L) of SAE 85-140 API-GL5 gear lubricant. p. 8
What is the relief valve pressure setting for the John Deere 410 / 510 rear gate lift system?
The relief valve for the rear gate lift system must be adjusted to 15 858.5-17 237.5 kPa [158-172 bar] (2300-2500 psi). p. 75
What format is this John Deere 410 manual in?
You download the Technical Manual yourself: 136 pages, searchable PDF, available immediately. Keep a copy on every device you use.
Can I print a copy of this John Deere 410 Technical Manual for the shop?
Print away. There is no DRM and no page limit. Many buyers print one chapter at a time and leave the rest on a tablet.
Reviews
There are no reviews yet.