Part of the John Deere Repair Manuals.
This is the combined technical manual for the John Deere 5045, 5055, 5065, 5075, 5103, 5203, 5204, 5303 and 5403 utility tractors (2005-2012) - and combined matters. One download holds both halves of the factory library: the full repair sections for teardown and rebuild of the 3-cylinder diesel, transmission, clutch, hydraulics, steering and brakes, plus the operation, tests and adjustments sections with operational checkout, pressure/flow test specs and wiring schematics. That is normally two separate purchases. These are simple mechanical tractors - no electronic fault codes to chase - so diagnosis comes down to the test procedures and specs in this book. Torque values, engine specs and fluid capacities are all in the General Information section up front.
What's Inside This Repair Manual
| System | Pages | Key Topics |
|---|---|---|
| General Information | 8-90 | Machine and Engine Specifications, Torque Values, Fuel and Lubricants |
| Engine Repair | 91-359 | 3-Cylinder Diesel Engine Removal, Teardown and Rebuild |
| Fuel and Air Repair | 360-401 | Injection Pump, Injectors, Glow Plugs and Air-Cleaner Service |
| Electrical Repair | 402-459 | Alternator, Starter, Batteries and Wiring Repair |
| Power Train Repair | 460-806 | Transmission, Clutch and Drive-Train Overhaul |
| Steering and Brake Repair | 807-893 | Hydrostatic Steering Valve, Cylinder, Wet-Disc Brake Pack and Linkage Overhaul |
| Hydraulic Repair | 894-1092 | Hydraulic Pump, Rockshaft, SCV and Hitch Repair |
| Miscellaneous Repair | 1093-1131 | Frame, Front Weights, Three-Point Hitch, PTO and Accessory Mounting |
| Operator Station Repair | 1132-1189 | Seat, ROPS/canopy, Gauges, Controls and Sheet-Metal Service |
| Operational Checkout Procedures | 1190-1232 | Fast Seat-Of-The-Machine Function Test Flagging Systems That Need Deeper Diagnosis |
| Engine Operation, Tests and Adjustments | 1233-1301 | Compression, Oil Pressure, Injection Timing, Idle and Rated-Speed Checks |
| Fuel/Air Operation, Tests and Adjustments | 1302-1352 | Injection-Pump Timing, Transfer-Pump Pressure and Air-Restriction Checks |
| Electrical System Operation, Tests and Adjust | 1353-2054 | Electrical System Diagnosis, Wiring Schematics, Harness and Component Tests |
| Power Train Operation, Tests and Adjustments | 2055-2189 | Clutch, Transmission and MFWD Pressure Tests, Shift and Creeper Checks |
| Steering and Brake Operation, Tests and Adjustments | 2190-2237 | Steering Relief Pressure, Cylinder-Timing and Brake-Valve Tests |
| Hydraulic System Operation, Tests and Adjustments | 2238-2365 | Pump Flow, Main-Relief and Rockshaft Pressure, SCV and Hitch Drop-Rate Checks |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Factory Observed PTO Power | 30.89 kW (42 hp) | p. 27 |
| Maximum Engine Speed Torque RPM | 1400 rpm | p. 21 |
| Bore | 106.5 mm (4.19 in.) | p. 21 |
| Stroke | 110 mm (4.33 in.) | p. 21 |
