Part of the John Deere Repair Manuals.
Engine removal, cooling, fuel and air, electrical, power train and the hydrostatic drive are each covered step by step for the 9410, 9510 and 9610 straw walker combines. Each one goes through remove, disassemble, inspect, assemble and adjust. Steering and brakes, hydraulics, R134a air conditioning, feeder house, separator, grain tank and unloading, and the engine gearcase follow the same pattern.
This is the repair book, TM1701. Diagnosis and tests are in TM1702. Engine service information is in CTM86 for the 6081 and CTM104 for the 6068. Torque values are printed at the steps that need them.
What's Inside This Repair Manual
| System | Pages | Key Topics |
|---|---|---|
| Contents and Companion Manuals | 1-6 | Cover, Companion Technical Manual List, Section Contents |
| General: Safety, Tune-Up, Fuels and Lubricants | 7-18 | Safety, Tune-Up and Adjustment, Fuels and Lubricants |
| Identification and Specifications | 19-60 | Combine and Component Serial Number Locations, 9410, 9510 and 9610 Machine Specifications, Operating and Ground Speeds, Bolt and Fitting Torque Charts |
| Engine | 61-106 | Remove and Install Engine (6068 on 9410, 6081 on 9510 and 9610), Cooling System, Lower Engine Repair |
| Fuel and Air Repair | 107-126 | Air Intake System, Diesel Fuel System |
| Electrical System | 127-216 | Components, Bulbs and Switches, Batteries, Harness and Connector Repair, Gauges and Monitors, Wiper and Radio, Alternator, Starting Motor, Electrical Engine Control |
| Power Train Repair | 217-400 | Transmission and Differential, Ring and Pinion Final Drive, Planetary Final Drive, Hydrostatic System, Cam Lobe Motor, Tires and Wheels |
| Power Steering and Brakes | 401-446 | Steering, Brakes, Steering Pump, Steering Valve, Steering Cylinder, Toe-In Adjustment, Brake Shoe, Master Cylinder |
| Hydraulic Repair | 447-542 | Hydraulic Reservoir, Pumps, Valves, Cylinders, Motors, Accumulator, Reel/Belt Pickup Pump Drive |
| Separator Shell | 543-548 | Gull Wing Doors, Cleaning Fan Shields |
| Operator Station Repair | 549-684 | Air Conditioning System (R134a), System Components |
| Feeder House Repair | 685-808 | Feeder House Conveyor, Conveyor Drum, Conveyor Shaft and Slip Clutch, Feeder House Drives and Reverser, Contour Master Platform Driveshafts, Tilt Cylinder and Tilt Frame |
| Separator | 809-1068 | Separator Repair, Cylinder Drives, Straw Walkers and Crankshafts, Straw Chopper and Spreader, Shoe Supply Augers and Cleaning Fan, Tailings Elevator, Primary Countershaft Gearcase, Header Electromagnetic Clutch |
| Grain Tank and Unloading System Repair | 1069-1190 | Grain Tank Cross Augers, Unloading Auger Drives, Vertical and Horizontal Unloading Augers, Clean Grain Elevators, Grain Tank Extensions |
| Engine Gearcase and Control Valve Repair | 1191-1238 | Engine Gearcase and Valve, Separator Drive Wet Clutch, Hydrostatic Gear Set, Hydrostatic Pump Drive, Oil Screen |
| Index | 1239-1246 |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Manual | TM1701 Repairs (31OCT97) | p. 1 |
| Engine, 9410 | John Deere 6068H, 141 kW (190 hp), 6.8 L (414 cu. in.) | p. 26 |
| Engine, 9510 | John Deere 6081H, 8.1 L (499 cu. in.) | p. 28 |
| Engine, 9610 | John Deere 6081H, 8.1 L (499 cu. in.) | p. 30 |
| Electrical system | 12 volt, negative ground with 95 amp alternator | p. 26 |
| Grain tank capacity, 9410 | 6410 L (182 bu) | p. 27 |
| Grain tank capacity, 9510 | 7200 L (204 bu) | p. 29 |
| Transmission capacity | 9.6 L (10 U.S. qts) | p. 27 |
| Hydraulic reservoir capacity | 34 L (36 qt) | p. 447 |
| Engine-to-bell housing cap screws | 340 N·m (250 lb-ft) | p. 64 |
| Engine mount cap screws | 80 N·m (60 lb-ft) | p. 64 |
| Feeder house clamp-to-frame cap screws | 620 N·m (457 lb-ft) | p. 687 |
| Refrigerant | R134a | p. 549 |
