Part of the John Deere Repair Manuals.
This is the complete John Deere factory repair manual (TM1401) for the 9400, 9500 and 9600 Maximizer combines. Across 1,235 pages it walks you through every major system on the machine: removing and rebuilding the diesel engine, servicing the hydrostatic power train and final drives, repairing the feeder house and separator, and tracing the full electrical system. It is the same information a John Deere dealer technician works from, with the torque values, capacities and test pressures called out so a repair is done to spec the first time.
What's Inside This John Deere 9400-9600 Repair Manual
| System | Pages | Key Topics |
|---|---|---|
| General | Safety, Identification Number Location, Specifications, Tune Up and Adjustment, Fuels and Lubricants | |
| Engine | Remove and Install Engine, Cooling System, Lower Engine Repair | |
| Fuel and Air Repair | Air Intake System, Diesel Fuel System | |
| Electrical System | Bulbs and Switches, Batteries, Harness and Connector Repair, Gauges and Monitors, Wiper and Radio, Alternator, Starting Motor, Electrical Engine Control | |
| Power Train Repair | Transmission and Differential, Ring and Pinion Final Drive, Planetary Final Drive, Hydrostatic System, Cam Lobe Motor, Tires and Wheels | |
| Power Steering and Brakes | Steering, Brakes | |
| Hydraulic Repair | Hydraulic Reservoir, Hydraulic Pumps, Hydraulic Valves | |
| Separator Shell | Gull Wing Doors | |
| Operator Station Repair | Air Conditioning System, System Components, Cab | |
| Feeder House Repair | Feeder House Conveyor, Conveyor Drum, Slip Clutch, Feeder House Drives and Reverser Gear Case, Contour Master Platform Driveshafts, Contour Master Tilt Cylinder and Frame | |
| Separator | Cylinder Drives, Straw Walkers and Crankshafts, Straw Chopper, Straw Spreader and Chaff Spreader, Shoe Supply Augers, Cleaning Fan, Chaffer and Sieve Frame, Tailings Elevator and Augers, Primary Countershaft Gearcase, Header Electromagnetic Clutch | |
| Grain Tank and Unloading System Repair | Grain Tank Cross Augers, Unloading Auger System Drives, Vertical and Horizontal Unloading Augers and Gearcases, Upper Clean Grain Elevator, Grain Tank and Extensions, Loading Auger Gear Case | |
| Engine Gearcase and Control Valve Repair | Engine Gearcase and Valve |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| 9400 Combine | ||
| Engine (9400) | John Deere 6359 / 6068 | |
| 9500 and 9600 Combines | ||
| Engine (9500/9600) | John Deere 6076 | |
| All models | ||
| Engine Oil Capacity (Crankcase) | 14 L (14-1/2 qt) on 6359A; 18.9 L (20 qt) on 6068H; 25 L (26-1/2 qt) on 9500/9600 | |
| Coolant Capacity (With Heater) | 36 L (38 qt); 40 L (42 qt) on 9600 Corn Combine | |
| Engine-to-Bell Housing Cap Screw Torque | 340 N.m (250 lb-ft) | |
| Engine Mount Cap Screw Torque | 80 N.m (60 lb-ft) | |
| Radiator Test Pressure | 124 kPa (1.2 bar / 18 psi) | |
| Radiator Cap Test Pressure | 48 kPa (0.5 bar / 7 psi) | |
| 9400, 9500, 9600 Maximizer | ||
| Production Years | 1994-1996 | |
| 9500 Combines | ||
| Engine Slow Idle (Separator Off) Speed | 1200 rpm | p. 30 |
| Engine Mid Speed | 1650 rpm | p. 30 |
| Engine Fast Idle (Separator Engaged) Speed | 2340 rpm | p. 30 |
| Engine Separator Full Load Speed | 2200 rpm | p. 30 |
| Separator Drive Shaft Speed | 1550 rpm | p. 30 |
| Main Countershaft Speed | 1550 rpm | p. 30 |
| Hydrostatic Pump Speed (Ring and Pinion Final Drives) | 3510 rpm | p. 30 |
| Cylinder Speed (High Range) | 480-980 rpm | p. 30 |
| Cylinder Speed (Low Range) | 240-480 rpm | p. 30 |
| Cylinder Speed (Grain Special) | 470-960 rpm | p. 30 |
