John Deere 5200 5300 5400 5500 Diagnostic and Repair Technical Manual [Tractor] TM1520 April 2004

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Factory Diagnostic and Repair Technical Manual TM1520 April 2004 For John Deere 5200 5300 5400 5500 Tractors. Detailed step by step illustrations, instructions, diagrams, Systems Diagnosis, System Theory of Operation, Tests and Adjustments, Operational Check, Operation, Schematics, Unit Locations and Identification for quality repairs and maintenance.

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Models

John Deere

5200
5300
5400
5500

Contents

Section – FOREWORD
Section – JOHN DEERE DEALERS
Section – GENERAL INFORMATION
Safety
General Specifications
Fuel and Lubricants
Serial Number Locations
Features and Accessories
Section – ENGINE REPAIR
Engine
Cooling System
Section – FUEL AND AIR REPAIR
Fuel System
Air Intake System
Speed Control Linkage
Section – ELECTRICAL REPAIR
Battery, Starter and Alternator
Electrical System Components
Wiring Harness
Section – POWER TRAIN REPAIR
Clutch Housing-Collar Shift/TSS Transmission
Clutch Housing-Hydraulic Reverser Transmission
Clutch Assembly-Collar Shift/TSS Transmission
Clutch Assembly-Hydraulic Reverser Transmission
Hydraulic Reverser
Collar Shift/TSS Transmission
Hydraulic Reverser Transmission
Rear PTO Drive Shaft-Collar Shift/TSS Transmission
Rear PTO Drive Shaft-Hydraulic Reverser Transmission
Differential
Final Drives
Mechanical Front Wheel Drive
Creeper Assembly
Section – STEERING AND BRAKE REPAIR
Steering Repair
Brake Repair
Section – HYDRAULIC REPAIR
Hydraulic Pump and Filter
Hydraulic Oil Cooler
Rockshaft
Dual Selective Control Valve
Single (Third) Selective Control Valve
Hydraulic Mid Mount Coupler
Hydraulic Power Beyond
Section – MISCELLANEOUS REPAIR
Front Axle-2WD
Wheels
3-Point Hitch
Section – OPERATOR STATION REPAIR
Seat and Support
ROLL-GARDROLL-GARD is a trademark of Deere & Company.
Cab Components
Air Conditioning System
Heating System
Section – OPERATIONAL CHECKOUT PROCEDURES
Operational Checkout Procedures
Section – ENGINE OPERATION, TESTS AND ADJUSTMENTS
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Section – FUEL/AIR OPERATION, TESTS AND ADJUSTMENTS
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Section – ELECTRICAL SYSTEM OPERATION, TESTS AND ADJUSTMENTS
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Wiring Schematics
Section – POWER TRAIN OPERATION, TESTS AND ADJUSTMENTS
Component Location-Collar Shift/TSS Transmission
Component Location-Hydraulic Reverser Transmission
Theory of Operation-Collar Shift/TSS Transmission
Theory of Operation-Hydraulic Reverser Transmission
Diagnosis, Tests and Adjustments-Collar Shift/TSS Transmission
Diagnosis, Tests and Adjustments-Hydraulic Reverser
Section – STEERING AND BRAKE OPERATION, TESTS AND ADJUSTMENTS
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Section – HYDRAULIC SYSTEM OPERATION, TESTS AND ADJUSTMENTS
Component Location
Theory of Operation
Diagnosis
Hydraulic Tests-Without SCV
Hydraulic Tests-With SCV
Hydraulic Tests-All
Adjustments
Hydraulic Schematics
Section – OPERATOR STATION
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Section – DEALER FABRICATED TOOLS
Dealer Fabricated Tools