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Part of the John Deere Repair Manuals.
This is the factory technical manual John Deere dealers used on the 5200, 5300, 5400 and 5500 tractors built from 1992 to 1998. It covers both jobs a shop actually does: full component repair (engine, transmission, clutch, differential, final drives, MFWD, hydraulics, steering, brakes, 3-point hitch, cab and air conditioning) and the operation, tests and adjustments sections you need before you tear anything apart - injection pump timing, fuel bleed procedure, hydraulic pressure tests, wiring schematics and operational checkouts. Real numbers, not guesswork: 33 L/min minimum pump flow on the 5200/5300/5400, 60 L/min on the 5500, main relief at 190-197 bar, thermostat opening at 82 C. If you keep one of these tractors working, this is the book.
Other edition of this manual
What's Inside This John Deere 5200, 5300, 5400, 5500 Manual
| System | Pages | Key Topics |
|---|---|---|
| General Information | 9-74 | Safety, General Specifications, Fuel and Lubricants, Serial Number Locations, Features and Accessories |
| Engine Repair | 75-126 | Engine, Cooling System |
| Fuel and Air Repair | 127-164 | Fuel System, Air Intake System, Speed Control Linkage |
| Electrical Repair | 165-243 | Battery, Starter and Alternator, Electrical System Components, Wiring Harness |
| Power Train Repair | 244-648 | Clutch Housing, Transmission, Rear PTO Drive Shaft, Differential, Final Drives, MFWD, Creeper Assembly |
| Steering and Brake Repair | 649-704 | Steering Valve Disassembly and Assembly, Cylinder, Tie Rods, Hoses and Fittings; Valve Service, Disc and Back Plate, Piston and Cross Beam, Hydraulic Lines |
| Hydraulic Repair | 705-808 | Hydraulic Pump and Filter, Hydraulic Oil Cooler, Rockshaft, Selective Control Valves, Mid Mount Coupler, Power Beyond |
| Miscellaneous Repair | 809-833 | Front Axle-2WD, Wheels, 3-Point Hitch |
| Operator Station Repair | 834-962 | Seat and Support, Roll-Gard, Cab Components, Air Conditioning System, Heating System |
| Operational Checkout Procedures | 963-996 | Starting Checkout, Transmission Neutral Start Check, PTO Neutral Start Check |
| Engine Operation Tests and Adjustments | 997-1058 | Engine Diagnosis, Injection Pump Timing, Cooling System Theory, Fuel Bleed Procedure |
| Fuel/Air Operation Tests and Adjustments | 1059-1084 | Filter and Primer Pump Locations, Injection Pump and Nozzle Operation, Intake System Operation, Turbocharger Diagnosis |
| Electrical System Operation Tests and Adjustments | 1085-1399 | Charging System Theory, Wiring Schematics, Starting System Tests |
| Power Train Operation Tests and Adjustments | 1400-1576 | Transmission Tests, Clutch Tests, PTO Tests |
| Steering and Brake Operation Tests and Adjustments | 1577-1632 | Steering Tests, Brake Tests |
| Hydraulic System Operation Tests and Adjustments | 1633-1751 | Hydraulic System Tests, Hydraulic Schematics, Rockshaft Tests |
| Operator Station | 1752-1811 | Component Locations, Theory of Operation, Diagnosis and Tests |
| Dealer Fabricated Tools | 1812-1818 | Dealer Fabricated Special Tools |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| 5200/5300 Engine Displacement | 2.9 L (179 cu in.) | p. 29 |
| 5400 Engine Displacement | 2.9 L (179 cu in.) | p. 34 |
| 5500 Engine Displacement | 3.9 L (239 cu in.) | p. 34 |
| 5200/5300 Rated Engine Speed | 2400 rpm | p. 29 |
| 5400/5500 Rated Engine Speed | 2400 rpm | p. 34 |
| 5200/5300 Hydraulic System Capacity | 38 L (10 U.S. gal) | p. 30 |
| 5400/5500 Hydraulic System Capacity | 38 L (10 U.S. gal) | p. 35 |
| 5200/5300/5400 Hydraulic Pump Flow (at pump, 2000 rpm) | 33 L/min (8.8 gpm) minimum | p. 1713 |
| 5500 Hydraulic Pump Flow (at pump, 2000 rpm) | 60 L/min (16 gpm) minimum | p. 1713 |
| Hydraulic Main Relief Pressure | 18995-19685 kPa (190-197 bar) (2755-2855 psi) | p. 1713 |
| Alternator Voltage Regulation | 14.2-14.8 V at 25 C (77 F), 5000 rpm, 10A | p. 1115 |
| Injection Pump Mounting Nut Torque | 25 N.m (216 lb-in.) | p. 1037 |
| Thermostat Opening Temperature | 82 C (180 F) | p. 1008 |
| Radiator Pressure Cap Relief | 48 kPa (0.48 bar) (7 psi) | p. 1008 |
