Part of the John Deere Repair Manuals.
All 955 pages of this John Deere Repair Manual (OEM #TM402019) are factory service data for the 5070M, 5080M, 5090M, and 5100M tractors. If you've been hunting the John Deere 5100m repair manual PDF with real specs, here's what you get: full specifications for engine, transmission, hydraulic, and electrical systems, plus torque tables for both unified inch and metric fasteners. Packed with exploded views of final drives, differentials, PTO assemblies, and hydraulic valve blocks; reconditioning procedures span SyncReverser and PowrReverser clutch packs, hydrostatic steering, and the complete tandem pump assembly. Seat the tandem pump with attaching screws at 125 Nm (92 lb-ft), then set the control valve cap screw to 22 ± 3 Nm before assembly. Your machine's sitting idle. Search by keyword, jump to the right page with a bookmark, and have the factory number before you pick up your wrench.
What's Inside This John Deere 5070M, 5080M, 5090M, 5100M Repair Manual
| System | Pages | Key Topics |
|---|---|---|
| Safety | 7-29 | Group 05 - Safety Measures (Recognize Safety Information, ”Important” Information, ”Note” Information, Prevent Machine Runaway, Handle Fluids Safely, Avoid Fires, Prevent Battery Explosions, Prepare for Emergencies, Prevent Acid Burns, Service and Operate Chemical Sprayers Safely, Avoid High-Pressure Fluids, Service Cooling System Safely, Remove Paint Before Welding or Heating, Avoid Heating Near Pressurized Fluid Lines, Work in Ventilated Area, Wear Protective Clothing, Practice Safe Maintenance, Park Machine Safely, Use Proper Lifting Equipment, Construct Dealer-Made Tools Safely, Support Machine Properly, Work in Clean Area, Clean Vehicle of Hazardous Pesticides, Illuminate Work Area Safely, Service Machines Safely, Stay Clear of Rotating Drivelines, Use Proper Tools, Service Tires Safely, Service Front-Wheel Drive Tractor Safely, Safety Information - Air Brake System, Avoid Eye Contact with Radar, Keep ROPS Installed Properly, Replace Safety Signs, Dispose of Waste Properly, Live with Safety, Safety Measures on Electronic Control Units) |
| General Information | 30-67 | Group 05 - Specifications (Engine, Transmission, Hydraulic System, Electrical System, Capacities, Maximum Lifting Force, Ground Travel Speeds, Front and Rear Wheels, Dimensions and Weights, Handling and Storing Diesel Fuel, Diesel Fuel, Biodiesel Fuel, Lubricity of Diesel Fuel, Diesel Engine Break-In Oil, Diesel Engine Oil, Transmission and Hydraulic Oil, Front-Wheel Drive Axle Oil, Heavy Duty Diesel Engine Coolant, Supplemental Coolant Additives, Drain Intervals for Diesel Engine Coolant, Grease, Oil Filters, Mixing of Lubricants, Lubricant Storage, Operating in Warm Temperature Climates, Alternative and Synthetic Lubricants, Unified Inch Bolt and Screw Torque Values, Metric Bolt and Screw Torque Values, Hydraulic System Inch Fitting Torques, Hydraulic System Metric Fitting Torques, Type Plates, Product Identification Number, Engine Serial Number, Transmission Serial Number, Front-Wheel Drive Axle Serial Number) |
| Engine | 68-81 | Component Removal and Installation, Engine Disassembly and Reassembly, Special Tools and Torque Values |
| Fuel, Air Intake, Cooling and Exhaust Systems | 82-164 | Speed Control Linkage, Fuel System, Air Intake System, Cooling System, Cold-Weather Starting Aids, Exhaust System |
| Electrical System | 165-217 | Group 05 - Connectors (Connectors - Summary of References, Special Tools, General, Using High-Pressure Washers, Disconnecting Electrical Circuits, Strip Wire Ends, Installing a Terminal, Metri Pack Connectors with Terminal Lock at the Rear, Metri Pack Connectors with Terminal Lock at the Front, Metri Pack Connectors, Connectors for Electronic Control Units, Crimp Snap in Connectors, Deutsch Connectors, Individual Terminals, Fuse and Relay Boxes) |
| Power Train | 218-353 | Group 00 - Removal and Installation of Components (Transmission - Removal and Installation of Components, Summary of References, Transmission - Removal and Installation of Components, Specifications, Drain Transmission/Hydraulic Oil, Fill System with Transmission/Hydraulic Oil, Remove the Transmission Case, Install the Transmission Case) |
| Drive Systems | 354-487 | U-Jointed Shafts and Torsion Damper, Front-Wheel Drive Clutch, Differential, Final Drives, Rear PTO, Front PTO |
| Steering and Brakes | 488-549 | Hydrostatic Steering, Brakes, Hydraulic Trailer Brake, Air Brake System |
| Hydraulic System | 550-695 | Group 05 - Tandem Pump and Filter (Tandem Pump and Filter - Summary of References, Tandem Pump and Filter - Service Equipment and Tools, Tandem Pump and Filter - Specifications, Remove and Install Tandem Pump, Fittings and Attachments of Tandem Pump, Disassemble, Inspect and Assemble Tandem Pump, Remove and Install Hydraulic Oil Filter and Manifold, Disassemble and Check Hydraulic Oil Manifold, Assemble Hydraulic Oil Manifold) |
| Miscellaneous | 696-775 | Front Axle, Three-Point Hitch, Front and Rear Wheels, Trailer Mounting and Swinging Drawbar, Front Loader |
| OPERATOR′S Cab | 776-923 | Group 00 - Removal and Installation of Components (Operator′s Cab, Removal and Installation of Components - Summary of References, Special Tools, Specifications, Tilt or Remove and Install - Summary of References, Tilt Operator′s Cab Upward, Tilt Operator’s Cab Downward, Remove Operator’s Cab, Install Operator′s Cab, Check and Adjust Shift Units) |
| Special Tools | 924-955 | Group 05 - Special Tools (DFLX8 - Thrust Pieces, DFLX38 - Turning Device, DFT1162, Snap Ring Removal Tool) |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| All Models | ||
| Tandem pump attaching screws torque | 125 Nm (92 lb-ft) | p. 550 |
| Cap screws, tandem pump assembly torque | 47 Nm (35 lb-ft) | p. 550 |
| Control valve to differential housing, cap screw torque | 22 ± 3 Nm (16 ± 2 lb-ft) | p. 329 |
| Solenoid valves torque | 35 ± 7 Nm (26 ± 5 lb-ft) | p. 329 |
| Number of cylinders | 4 | p. 30 |
| Cooling system capacity | 16 L (4.2 U.S.gal.) | p. 31 |
| Transmission/hydraulic system capacity | 42 L (11.1 U.S.gal.) | p. 31 |
| Maximum lifting force | 36 kN (36711 kgf) | p. 32 |
| 5070M | ||
| Engine power according to 97/68/EC at rated engine speed | 51 kW (70 hp) | p. 30 |
| 5080M | ||
| Engine power according to 97/68/EC at rated engine speed | 59 kW (80 hp) | p. 30 |
| 5090M | ||
| Engine power according to 97/68/EC at rated engine speed | 66 kW (90 hp) | p. 30 |
| 5100M | ||
| Engine power according to 97/68/EC at rated engine speed | 74 kW (100 hp) | p. 30 |
John Deere 5070M, 5080M, 5090M, 5100M Common Problems This Manual Covers
John Deere 5070M hydraulic system loses pressure and implements respond slowly after fluid change
Inspect the tandem pump and hydraulic control valve. Replace the worn tandem pump assembly and tighten the attaching screws to 125 Nm (92 lb-ft) as detailed on page 550. Verify the transmission and hydraulic system is filled to the 42 L (11.1 U.S.gal.) capacity.
Manual Section: Hydraulic System p. 550Engine fails to start or stalls unexpectedly when pushing heavy brush under high load
Inspect the high-pressure fuel filter and fuel injection pump for restriction. Replace the clogged filter. Inspect the engine mounting components while accessing the fuel system and torque the mounting screws to 100 Nm (74 lb-ft) according to the procedures found on page 68.
Manual Section: Engine p. 68Intermittent error code E040 appears during normal operation with engine surging and power loss
Check the air intake system and mass airflow sensor for faults. Clear the intake restriction. Ensure the cooling system is filled to its 16 L (4.2 U.S.gal.) capacity shown on page 31 to prevent overheating during surging conditions. Replace the mass airflow sensor if the code persists.
Manual Section: Fuel, Air Intake, Cooling and Exhaust Systems p. 82Hydraulic pressure insufficient error code E025 triggers and hitch drops under heavy implement load
Remove the hydraulic control valve and inspect for internal leaks. Install the new control valve to the differential housing and torque the cap screws to 22 ± 3 Nm (16 ± 2 lb-ft) as specified on page 329. Torque the solenoid valves to 35 ± 7 Nm (26 ± 5 lb-ft).
Manual Section: Power Train p. 329Frequently Asked Questions
What are the torque specifications for engine bolts on John Deere 5100M?
The manual specifies torque values for engine mounting screws and front engine supports. Engine mounting screws should be tightened to 100 Nm (74 lb-ft), while front engine supports to the engine block (M16 cap screws) require a torque of 230 Nm (170 lb-ft). p. 68
How do you fix john Deere 5070M hydraulic system loses pressure and implements respond slowly after fluid change?
Inspect the tandem pump and hydraulic control valve. Replace the worn tandem pump assembly and tighten the attaching screws to 125 Nm (92 lb-ft) as detailed on page 550. Verify the transmission and hydraulic system is filled to the 42 L (11.1 U.S.gal.) capacity. p. 550
How do you fix engine fails to start or stalls unexpectedly when pushing heavy brush under high load?
Inspect the high-pressure fuel filter and fuel injection pump for restriction. Replace the clogged filter. Inspect the engine mounting components while accessing the fuel system and torque the mounting screws to 100 Nm (74 lb-ft) according to the procedures found on page 68. p. 68
How do you fix intermittent error code E040 appears during normal operation with engine surging and power loss?
Check the air intake system and mass airflow sensor for faults. Clear the intake restriction. Ensure the cooling system is filled to its 16 L (4.2 U.S.gal.) capacity shown on page 31 to prevent overheating during surging conditions. Replace the mass airflow sensor if the code persists. p. 82
What format is this manual in?
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Are there any print restrictions on this John Deere 5070M, 5080M, 5090M, 5100M?
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