Part of the John Deere Repair Manuals.
This is the John Deere 3200 and 3400 Telescopic Handler technical manual, publication TM4626, covering 724 pages of factory repair and diagnostic procedures. It applies to both the 3200 and 3400 models, which run the 4.5 L (100 hp) PowerTech diesel engine.
The manual is split into two halves: repair sections that show how to rebuild components, and operation and tests sections that help you diagnose faults. You get coverage of the engine and cooling system, fuel and air intake, electrical system, power train and torque converter, brakes and steering, hydraulics, the boom, and the operator's cab and air conditioning.
Every section lists the special tools, torque values, and wear tolerances needed for the job, so an owner or independent mechanic can trace a warning light, correct brake pressure, or overhaul the hydraulic pump without guessing. It is delivered as a downloadable PDF you can search, print, and keep on any device.
What's Inside This John Deere 3200, 3400 Manual
| System | Pages | Key Topics |
|---|---|---|
| Safety | 5-16 | Group 05, Safety Information (Recognize Safety Information, Understand Signal Words, Live with Safety, Wear Protective Clothing, Service Machines Safely, Work in Ventilated Area, Illuminate Work Area Safely, Use Proper Tools, Construct Dealer-Made Tools Safely, Practice Safe Maintenance, Protect Against Noise, Use Proper Lifting Equipment, Support Machine Properly, Work in Clean Area, Handle Fluids Safely, Avoid Fires, Park Machine Safely, Prevent Battery Explosions, Prevent Acid Burns, Avoid High-Pressure Fluids, Avoid Heating Near Pressurized Fluid Lines, Remove Paint Before Welding or Heating, Service Tires Safely, Replace Safety Signs, Prepare for Emergencies, Dispose of Waste Properly) |
| General Information | 17-40 | Group 05, Technical Information (Dimensions, 3200 Telescopic Handler, Dimensions, 3400 Telescopic Handler) |
| Engine, Repair | 41-56 | Engine, Cooling System |
| Fuel/Air Intake Systems, Repair | 57-64 | Fuel System, Air Intake System |
| Electrical System, Repair | 65-108 | Group 05, Electrical Connectors (Special or Essential Tools, Electrical Repair Tool Kit, Electrical Connector Handling, Disconnecting Electrical Circuit, Remove Connector Body From Blade Terminals, Insulated/Non-Insulated Connectors, Replace Small Mate-N-Lok™ Pin Connector, Replace Cpc, Large Mate-N-Lok and Metrimate™ Pin Type Connectors, Replace Cpc Blade Type Connectors, Replace Sure-Seal™ Connectors, Replace Deutsch™ Connectors, Install Deutsch™ Contact, Replace Weather Pack™ Connector, Install Weather Pack™ Contact) |
| Power Train, Repair | 109-206 | Group 05, Torque Converter Unit (Special or Essential Tools, Special Tools, Self-Manufactured, Special Tool, Repair Specifications, Removal of Torque Converter Unit, Disassemble Torque Converter Unit, Drive Shaft Disassembly and Assembly, Replace Output Shaft Bearings, Inspect Transmission Pump, Assemble Torque Converter Unit, Installation of Torque Converter Unit) |
| Brake and Steering Systems, Repair | 207-250 | Group 05, Service Brakes (Special or Essential Tools, Repair Specifications, Hydraulic Line Torques, Brake System Accumulator, Removing and Installing Accumulator, Accumulator Charge Valve Removal and Installation, Accumulator Pressure Switch Removal and Installation, Brake Valve Removal and Installation, Brake Valve Repairs, Correct Preset Brake Pressure, Correct Maximum Brake Pressure, Bleed Service Brakes) |
| Hydraulic System, Repair | 251-290 | Group 05, Hydraulic Pump (Repair Instructions, Hydraulic Pump Removal, Hydraulic Pump Exploded View, Hydraulic Pump Installation) |
| Miscellaneous, Repair | 291-318 | Group 05, Boom (Repair Specifications, Other Material, Boom Design, Boom Removal and Installation, Inner Boom Removal and Installation, Replacing Front Wear Plates, Replacing Rear Wear Plates, Carrier Pivot Plate Removal and Installation, Carrier Change-Over Valve, Lowering Boom in Case of Hydraulic Failure) |
| Operator’s Cab, Air Conditioning System, Repair | 319-384 | Group 05, Operator’s Cab (Special or Essential Tools, Other Material, Repair Specifications, Operator’s Cab Removal and Installation, Replace Door Lock, Operator’s Cab Door Removal and Installation, Replace Rear Window, Replace Glued-In Windows, Cab Rear Panelling Removal and Installation) |
| Engine, Tests | 385-388 | Engine Tests |
| Fuel/Air Intake Systems, Tests | 389-392 | Air Intake System |
| Electrical System, Tests | 393-607 | Test Equipment, Electrical System Diagrams, Starting Motor Power Supply, Seat Adjustment, Windshield Wiper/Washer System, Heating/Air Conditioning System, Radio |
| Power Train, Tests | 608-637 | Transmission and Torque Converter, Theory of Operation, Tests, Diagnosis |
| Brake and Steering Systems, Tests | 638-665 | Brake System, Brake System Tests, Steering System, Theory of Operation, Steering Unit Test |
| Hydraulic System, Tests | 666-699 | Operation, Valves, Hydraulic System Tests |
| Heater, Air Conditioning, Tests | 700-724 | Operation, Tests |
Documents This Manual Refers To
The manufacturer cites these publications by number. We carry them:
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| All Models | ||
| Wheel nuts torque | 550 N*m (400 Ib-ft) | p. 198 |
| Hydraulic System BSP Fitting Torques (1/4") | 33 N*m (24 Ib-ft) | p. 35 |
| Filter element retaining screw torque | 30 N*m (22 Ib-ft) | p. 205 |
| Engine Power (ECE R24) | 73.5 kW (100 hp) | p. 19 |
| Engine Displacement | 4.5 L (276 cu.in.) | p. 19 |
| Fuel Tank Capacity | 200 L (53 U.S. gal.) | p. 19 |
| Engine Crankcase Oil Change with Filter | 13 L (3.4 U.S. gal.) | p. 19 |
| Transmission Oil Volume | 18.5 L (5.1 U.S. gal.) | p. 19 |
| Hydraulic System Oil Volume | 180 L (47 U.S. gal.) | p. 19 |
| Brake System Preset Pressure | 70 - 150 kPa (0.7 - 1.5 bar; 10 - 22 psi) | p. 209 |
| 3200 handler model | ||
| Hydraulic System Max Pressure, 3200 handler model | 23500 kPa (235 bar; 3407 psi) | p. 668 |
| 3400 handler model | ||
| Hydraulic System Max Pressure, 3400 handler model | 21000 kPa (210 bar; 3045 psi) | p. 668 |
