This is the full JCB factory service manual (publication 9823-0550) for the Tier 4 Final Loadall range: 531-70, 535-95, 536-60, 536-70, 536-70LP, 541-70, 550-80 and the 6-tonne 560-80. At 3,630 pages it is the most comprehensive of the Loadall service manuals, built around the JCB Ecomax Tier 4 Final diesel. It carries the dealer-level diagnostics, removal and refit procedures, boom and lift-arm wear-pad clearances, torque figures, and the full hydraulic and electrical schematic circuits for every section: general information, routine maintenance, the boom and body, electrics, the load-sensing hydraulics, transmission, axles, brakes, steering, engine and the CANbus electronic data systems. It is the manual to reach for to fault-find a boom, drive, outrigger or electrical problem on the larger, later Loadalls properly.
Complete the set for your 531-70 to 560-80
Other edition of this manual
What's Inside This Manual
| System | Pages | Key Topics |
|---|
| General Information | | Applications, Use, Machine Identification, Torque Settings, Service Tools, Service Consumables |
| Care and Safety | | Safety Notices, General Procedures |
| Routine Maintenance | | Service Schedules - Machines with Sd and Sf Engines, Fluids, Lubricants and Capacities, Inspection, Greasing, Electrical System, Engine Air Filter |
| Body and Framework | | Fork Carriage, Cab Heating and Ventilation System, Load Moment Indicator (Lmi) System, Fuel Tank, Boom, Stabilisers |
| Electrics | | Fuses and Relays, Schematics, Battery Charging System, Alternator, Machine Control ECU (S1), Machine Control ECU (S2) |
| Hydraulics | | Systems and Schematics, Lsp Gearpump Hydraulic System, Smooth Ride System (SRS) Lsp, Main Pump - Variflow, Cooling Fan Motor, Lift Rams |
| Transmission | | Configuration, Wheels and Tyres, PS750 Gearbox System, Lock Up Torque Converter System, Dual Control System (S1), Torque Converter |
| Brakes | | Single Axle Service Brakes System, External Park Brake System, Park Brake Caliper, Park Brake Disc, Master Cylinder, Fluid Reservoir |
| Steering | | Steering System, Manual Steer Mode System, Auto Steer Mode System, Hydraulic Steering Unit, Power Track Rod, Steering Column |
| Engine | | Stop and Start System (Mechanical F.I. Engines), Cold Start Heater System, Starter Motor, Cooling Pack - Non Intercooled, Coolant Expansion Tank, JCB Dieselmax Engine (Mechanical F.I.) |
| Electronic Data Systems | | CANbus System, Loadall Monitoring System, Fault Code System, Servicemaster System, Electronic Control Unit Theory, Pulse Width Modulation Theory |
Quick Reference Specifications
| Specification | Value | Page |
|---|
| Models covered | 531-70, 535-95, 536-60, 536-70, 536-70LP, 541-70, 550-80, 560-80 | |
| Engine | JCB Ecomax 4-cylinder turbo-diesel, Tier 4 Final | |
| Transmission | Powershift transmission | |
| Lift-arm front wear-pad clearance | 3 mm (2-stage, 2-section) | |
| Lift-arm rear wear-pad clearance | 1.5 mm (2-stage, 2-section) | |
| Top capacity / reach | up to 6.0 t and 8 m on the 560-80 | |
| Manual pages | 3630 | |
