Part of the Yanmar Repair Manuals.
Need the factory specs for your Yanmar SV100-1A compact excavator? This 719-page service manual walks the machine from the top down: engine, turbocharger, hydraulic pump, control valve, swing motor, travel motor, and undercarriage. Inside: hydraulic circuit schematics with full pressure adjustment procedures, wiring diagrams for the electronic control system, and a dedicated troubleshooting section that separates non-breakdown symptoms from actual failures. You also get exploded views across every major assembly, a torque table covering all critical fasteners, and step-by-step rebuild procedures for both hydraulic and mechanical systems. Torque the swing bearing-to-lower frame bolts to 303.9-323.5 N*m (224.1-238.6 ft*lbf) with Loctite 262, and mark your calendar: rubberized fuel hoses come out at 2,000 hours or two years. Your machine is down and the clock is running. Download now, open it on your tablet, and walk straight to the machine.
What's Inside This Manual
| System | Pages | Key Topics |
|---|---|---|
| General Cautions for Maintenance Work | 12-25 | 1-1 Correct Work, 1-2 Safety Precautions, 1-3 Preparations, 1-4 Cautions for Disassembly and Reassembly, 1-5 Cautions for Removal and Installation of Hydraulic Equipment |
| Technical Data | 26-39 | 2-1 Specifications, 2-2 Outline Drawing and Working Area, 2-3 Weight List of Main Parts, 2-4 Lifting Capacity List |
| Service Standards | 40-63 | 3-1 Machine Performance, 3-2 Engine, 3-3 Undercarriage, 3-4 Controls, 3-5 Hydraulic Equipment, 3-6 Implement, 3-7 List of Tightening Torque |
| Engine | 64-245 | 4-1 Engine, 4-2 Fuel System, 4-3 Cooling System, 4-4 Lubrication System, 4-5 Turbocharger, 4-6 Starter Motor, 4-7 Alternator, 4-8 Electronic Control System |
| Hydraulic System | 246-277 | 5-1 Outline, 5-2 Hydraulic Circuit Schematic, 5-3 Circuit Operation, 5-4 Pressure Adjustment |
| Hydraulic Equipment | 278-485 | 6-1 Hydraulic Pump, 6-2 Control Valve, 6-3 Pilot Valve, 6-4 Swing Motor, 6-5 Travel Motor, 6-6 Cutoff Valve, 6-7 P.T.O. Solenoid Valve |
| Adjustment and Repair | 486-669 | 7-1 Electric Equipment of the Machine, 7-2 Undercarriage, 7-3 Controls, 7-4 Swing Bearing, 7-5 Hydraulic Equipment, 7-6 Implement, 7-7 Cabin, 7-8 Air Conditioner |
| Periodic Inspection and Servicing | 670-673 | 8-1 List of Periodic Inspection and Servicing |
| Fuel, Lube Oil and Grease Recommended | 674-677 | 9-1 List of Fuel, Lube Oil and Grease Recommended |
| Troubleshooting | 678-717 | 10-1 Non-Breakdowns, 10-2 Troubleshooting |
| Reference Data | 718-719 | 11-1 Specifications for Attachment |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Swing bearing to lower frame tightening torque | 224.1 to 238.6 ft·lbf (303.9 to 323.5 N·m) | p. 57 |
| Rubberized fuel hoses replacement interval | every two years or every 2000 hours | p. 66 |
| Tightening torque for parallel pipe thread G (PF) 1/8 | 10.1 to 12.3 ft·lbf (13.7 to 16.7 N·m) | p. 61 |
| Maximum air intake restriction | 0.90 psi (6.23 kPa; 635 mmAq) | p. 78 |
| Radiator cap pressure | 12.80 (0.09) PSI (MPa) | p. 31 |
| Rubber crawler wear limit (height) | 0.20 (5) in (mm) | p. 49 |
| Steel crawler link wear limit (A) | 3.35 (85) in (mm) | p. 50 |
| Battery type | 130E41R-MF | p. 32 |
| Battery voltage - 5 hrs rate capacity | 12-92 V-Ah | p. 32 |
| System relief set pressure P1, P2 | 3982 (27.5) PSI (MPa) | p. 28 |
| Engine model | 4TNV98T-ZXWBV | p. 30 |
| Rated output / engine speed | 67.3 HP/2000 rpm | p. 30 |
