Part of the Yanmar Repair Manuals.
All 770 pages of this Yanmar V80 Wheel Loader Service Manual cover every system on your compact loader: the full embedded Deutz TCD 2.9 L4 workshop manual, travel hydraulics setting instructions, and a complete electrics section with cable colors, fuse assignments, and relay charts. You get hydraulic circuit diagrams for both Parallel-Kinematic and Z-Kinematic configurations, full vehicle wiring schematics, and a diagnosis section packed with SerDia 2010 SPN/FMI error codes. Inside the setting instructions: A4VG045DA1 displacement pump specs, A6VM DA motor calibration, and Hydromatik tightening values for the entire travel hydraulic system. Torque the M68x2 guide bushing on the 63mm cylinder to 290-335 Nm; M8 headless screws get 25 Nm. Your machine doesn't care about guesses. Bookmarked for instant navigation: pull it up on your tablet, jump to the schematic, and start turning wrenches.
What's Inside This Manual
| System | Pages | Key Topics |
|---|---|---|
| General | 3-46 | Introduction / User Notice, Safety and Accident Prevention, Symbol and Hazard Descriptions, Tightening Torques for Pistons or Piston Nuts, Tightening Torques for Guide Bushings |
| Technical Data | 47-56 | Drift Values |
| Diesel Engine | 57-368 | Operating Manual D_TD_TCD 2.9 L4 - 12_2018, Workshop Manual Tcd 2.9 L4Tier 4 - 2018_09_08, Bleeding the Fuel System |
| Hydraulics | 369-376 | Hydraulic Circuit Diagram: Parallel-Kinematic Standard, Hydraulic Circuit Diagram: Z-Kinematic Standard |
| Setting Instructions | 377-402 | Hydromatik Tightening Values, HDM19WL Valve Description, Displacement Pump – A4VG045DA1, Displacement Motor – A6VM Da, Travel Hydraulics – Setting Instructions |
| Functional Description | 403-406 | Pilot Control Device 4TH6 with Handle Options |
| Electrics | 407-556 | Cable Colors Overview, 26 11 Vehicle Electrics project-TL80-100 CRT_103.pdf, 26 15 Vehicle Electrics project-TL80-100 DOC_103.pdf, Fuse Assignment, Relay Assignment |
| Maintenance | 557-566 | Specification for Fuels, Lubricants, And Coolants, Inspection Plan |
| Operation | 567-634 | Keypad Operation, Instructions for Using the Combo-Tool |
| Options | 635-644 | Exhaust Gas After-Treatment System – Diesel Particle Filter Replacement |
| Repair Instructions | 645-668 | Fitting Hydraulic Screw Connections, Adhesive Kit – Cab Windows, Ride Control System - "Rcs" |
| Diagnosis / Tools | 669 | Special Tools - Purchased Parts, Actia - Diagnostic Messaging Specification, Error Codes: Dashboard - Software Variants, SerDia 2010 - Diagnoses and Error Codes SPN/FMI |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Tightening torque for hydraulic cylinder ∅ 63, thread M68x2 (guide bushing) | 290 - 335 Nm | p. 26 |
| Tightening torque for hydraulic cylinder ∅ 125, thread M130x2 (guide bushing) | 690 - 795 Nm | p. 26 |
| Hydraulic oil filter replacement interval | Every time the lubricating oil is changed | p. 121 |
| Fuel filter replacement interval (filter size 0.9 L) | E40 | p. 121 |
| Fuel pre-filter replacement interval | E40 | p. 121 |
| Maximum angle for sawing pipe | ± 1° | p. 647 |
| Cutting ring shoulder throw-up coverage | approx. 80% | p. 649 |
| V-belt AVX 13 (width: 13 mm) pre-load tension | 650±50 N | p. 49 |
| V-belt AVX 13 (width: 13 mm) re-load tension | 400±50 N | p. 49 |
| Coolant pH value | 6.5 - 8.5 | p. 116 |
| Coolant chlorine (Cl) content | - 100 mg/l | p. 116 |
| Steering pressure (high idle) | 175 bar | p. 50 |
