Bomag BW 219 D-4, 219 PD-4 Service Manual — Wiring Diagrams

$39.99

Model: BW 219 D-4 | BW 219 PD-4
Type: Single drum roller
Serial: 101 582 72 | 101 582 73
840 Pages·46 MB·Searchable PDF·English·Print-Ready
  • ✓ Wiring Diagrams
  • ✓ Hydraulic Schematics
  • ✓ Torque Specs
  • ✓ Multi-Level Bookmarks (3-level navigation)
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Bomag BW 219 D-4, BW 219 PD-4, PD-4 exploded view of drum repair overview showing lubrication points, oil types, and torque specs.
Bomag BW 219 D-4, 219 PD-4 Service Manual — Wiring Diagrams
$39.99

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Factory publication 008 911 37 serves as the official 840-page Bomag BW 219 D-4, BW 219 PD-4 service manual for keeping these single drum rollers moving on the fill. Detailed hydraulic schematics and wiring diagrams map out the closed-loop travel circuits, letting you trace pilot pressures straight to the multi-function valve. Teardown procedures guide you through dismantling the oscillating articulated joint and rebuilding the drum change-over weights without guesswork. You work with verified factory tolerances, confirming the travel system multi-function valve relieves at exactly 400 bar and servicing the fuel pre-filter cartridge right at the 500-hour mark. When a dead roller means the crew cannot hit target density on the lift, waiting for answers is not an option. Download this bookmarked, searchable PDF to your tablet and carry the exact repair data wherever the machine is parked.

What's Inside This Bomag BW 219 D-4, BW 219 PD-4 Manual

SystemPagesKey Topics
General7-28Introduction, Safety Regulations, General Repair Instructions
Maintenance29-38Fuels and Lubricants, Table of Fuels and Lubricants, Running-In Instructions, Maintenance Chart
Technical Data39-44Weights, Travel Characteristics, Engine, Steering, Vibration, Filling Capacities
Connection Overview45-48Control Solenoid, Multi-Function Valve, Pilot Pressure Test Port, High Pressure Port, Charge Pump, Leak Oil Connection
Tests and Adjustments49-64Special Tools, Checking the Rotation Speeds, Checking / Adjusting the Neutral Positions of the Travel Pump, Pressure Tests in the Travel Circuit
Flushing and Bleeding65-100Special Tools for Flushing, Flushing - General, Flushing Schematic Travel Circuit, Flushing the Travel Circuit, Flushing Schematic for Vibration Drive
Fundamental Electrics101-154Understanding Circuit Diagrams, Terminal Designations, Current and Voltage, Resistance, Series / Parallel Connection, Ohm's Law, Electrical Energy, Formula Diagram
Special Tools, Electrics155-164Vibration Reed Frequency Meter, Sirometer, Hydraulic Test Case, Multimeter, Crimping Pliers, Magnetic Coil Tester
Machine Related Electrics165-232Electrics Bem, Seat Contact Module
Speedometer Module233-236Programmable Module, Speedometer Function, Self-Teaching Mode, Speed Sensor, Path Pulses
Service Training237-344Service Training Machine
Air Conditioning System345-394Physical Basics, Refrigerant R134a, Compressor Oil / Refrigeration Oil, Working Principle of the Air Conditioning System, Monitoring Devices, Components
Replacing the Cab Window Panes395-404Assembly of Window Panes, Special Tools, Auxiliary Materials, Removing and Installing the Window Pane
Drum405-460Special Tools, Single Drum Rollers, Repair Overview for Drum, Removing and Installing the Drum, Repairing the Drum, Dismantling, Assembling the Change-Over Weights
Oscillating Articulated Joint461-476Special Tools, Repair Overview Oscillating Articulated Joint, Removing and Installing the Oscillating Articulated Joint, Dismantling the Oscillating Articulated Joint
Suppliers Documentation477-766Travel Pump Vibration Pump Series 90R, Travel Drive Series 51, Transmission CR, Axle Dana 193
Circuit Diagrams767-840Wiring Diagram, Hydraulic Diagram

Quick Reference Specifications

SpecificationValuePage
Tightening torque for M4 screw (8.8)3 Nmp. 24
Tightening torque for M4 screw (10.9)5 Nmp. 24
Fuel pre-filter cartridge replacement intervalevery 500 operating hoursp. 36
Fuel filter cartridge replacement intervalevery 500 operating hoursp. 36
Multi-function valve (boost check and pressure relief valve) - travel system400 barp. 47
Charge pressure relief valve26 barp. 47
Max. displacement - travel pump75 cm3/rev.p. 41
Max. flow capacity - travel pump163.65 l/minp. 41
Displacement (stage 1) - drum drive motor110 cm3/rev.p. 41
Displacement (stage 2) - drum drive motor55 cm3/rev.p. 41
Final discharging voltage10.5 Voltp. 125
Open circuit voltage for recharge12.25 Voltp. 125
BrandBomag
ModelBW 219 D-4, BW 219 PD-4
Machine TypeSingle drum roller
Manual TypeService Manual
LanguageEnglish
FormatSearchable PDF (Digital Download)
Pages840
File Size46 MB
Manual No.008 911 37
Serial Range101 582 72, 101 582 73
Wiring DiagramsYes
Hydraulic SchematicsYes
Torque SpecificationsYes
Bookmarked / IndexedYes