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Honda TRX500FE, TRX500FM, TRX500TM Service Manual — Wiring Diagrams

$29.99

Model: TRX500FE | TRX500FM | TRX500TM
Type: Atv
446 Pages·50 MB·Searchable PDF·English·Print-Ready
  • ✓ Wiring Diagrams
  • ✓ Torque Specs
  • ✓ Multi-Level Bookmarks (2-level navigation)
Preview Sample Pages (PDF)
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Honda TRX500FE, TRX500FM, TRX500TM wiring diagram for A/CM-type TM model including switch continuity tables.
Honda TRX500FE, TRX500FM, TRX500TM Service Manual — Wiring Diagrams
$29.99

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Pull the seat and body panels tonight, and by the hour's end you'll be reading the same 446-page Honda TRX500FE, TRX500FM, TRX500TM service manual PDF the dealer tech works from, covering all three ATV variants across the TM, FM and FE driveline layouts. Wiring diagrams sit at the back with a separate sheet per model, tracing the regulator/rectifier, starter relay and combination meter circuits through the 30 A main fuse. Carburetor teardown, crankcase separation and the Electric Shift Program diagnostics each get a full chapter, with ESP fault charts that walk you from symptom to the angle sensor or control motor. Torque the cylinder head cap nuts to 39 N-m (29 lbf-ft) with oil on the threads and seating face; pack the outboard CV joint with 40 to 60 g of grease. Guessing costs a driveshaft boot or a second teardown. Text is searchable, bookmarks run chapter by chapter, and it stays yours for as long as you own the machine.

What's Inside This Honda TRX500FE, TRX500FM, TRX500TM Manual

SystemPagesKey Topics
General Information3-41Service Rules, General Specifications
Technical Features42-43Integrated Engine Control Module
Frame/Body Panels/Exhaust System44-58Body Panel Locations, Seat, Exhaust System
Maintenance59-80Maintenance Schedule, Throttle Operation, Air Cleaner
Lubrication System81-90Lubrication System Diagram, Cooling Fan, Oil Pump
Fuel System91-112Carburetor Removal, Carburetor Disassembly, Carburetor Assembly
Engine Removal/Installation113-124Engine Removal, Engine Installation
Cylinder Head/Valve125-149Cylinder Head Removal, Cylinder Head Disassembly, Cylinder Head Assembly
Cylinder/Piston150-158Cylinder/Piston Removal, Inspection, Cylinder/Piston Installation
Clutch/Gearshift Linkage159-183Centrifugal Clutch, Change Clutch, Gearshift Linkage
Alternator/Starter Clutch184-197Recoil Starter, Alternator Stator, Flywheel/Starter Clutch
Crankcase/Transmission/Crankshaft/Balancer198-228Crankcase Separation, Transmission, Crankshaft/Balancer
Front Wheel/Suspension/Steering229-259Handlebar, Wheel Hub and Knuckle, Suspension Arm
Rear Wheel/Suspension260-271Rear Axle Removal, Swingarm
Brake System272-291Brake Fluid Replacement, Front Brake Caliper, Rear Brake Drum/Shoes
Front Driving Mechanism (FM/FE Models)292-324Front Drive Shaft, Front Final Drive Removal, Front Final Gear Assembly
Rear Driving Mechanism325-351Rear Axle Removal, Rear Final Drive Removal, Rear Final Gear Assembly
Battery/Charging System352-359Battery, Charging System Inspection, Regulator/Rectifier
Ignition System360-366Ignition System Inspection, Ignition Coil
Electric Starter367-379Starter Motor, Starter Relay Switch, Diode
Lights/Meters/Switches380-400Headlight, Brake Light Switch, Combination Meter
Electric Shift Program (ESP: FE Model)401-422Diagnostic Troubleshooting, Angle Sensor, Control Motor and Reduction Gears
Selectable 4WD System (FM/FE Models)423-432Troubleshooting Chart
Wiring Diagrams433-438A/CM-Type TM Model, FM Model, FE Model
Troubleshooting439-444Engine Does Not Start, Engine Lacks Power, Poor Performance

Quick Reference Specifications

SpecificationValuePage
Cylinder head cap nut39 N·m (4.0 kgf-m, 29 lbf-ft)p. 128
Cylinder head cap nuts torque39 N·m (4.0 kgf·m, 29 lbf·ft)p. 142
Outboard joint grease capacity40 - 60 gp. 301
Inboard joint grease capacity55 - 75 gp. 301
Main fuse30 Ap. 353
Main fuse (TM/FM)30 Ap. 382
Throttle position sensor spacer screw torque3.4 N·m (0.35 kgf·m, 2.5 lbf·ft)p. 382
Throttle position sensor screw torque3.4 N·m (0.35 kgf·m, 2.5 lbf·ft)p. 399
Angle sensor bolt torque6 N·m (0.6 kgf·m, 4.4 lbf·ft)p. 402
Reverse shift switch torque13 N·m (1.3 kgf·m, 10 lbf·ft)p. 402
Engine oil capacity (after draining)2.4 litersp. 60
Engine oil capacity (after draining/filter change)2.5 litersp. 60
BrandHonda
ModelTRX500FE, TRX500FM, TRX500TM
Machine TypeAtv
Manual TypeService Manual
LanguageEnglish
FormatSearchable PDF (Digital Download)
Pages446
File Size50 MB
Wiring DiagramsYes
Hydraulic SchematicsNo
Torque SpecificationsYes
Bookmarked / IndexedYes
SKU: HONDA-TRX500FETRX500FMTRX5-SVC-F0F0C Categories: , Tags: , , , Brand:

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