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New Holland Rustler 120 Diesel, Rustler 125 Gasoline Utility Vehicle Repair Manual (incl. Wiring)

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$44.95 USD · one-time payment

Model: Rustler 120 Diesel | Rustler 125 Gasoline
Type: Utility Vehicle
Years: 2010
428 Pages·44 MB·Searchable PDF·English·Print-Ready
  • ✓ Wiring Diagrams
  • ✓ Torque Specs
  • ✓ Bookmarks
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New Holland Rustler™ 125 Gasoline, Rustler™ 120 Diesel exploded view of engine removal and installation components.
New Holland Rustler 120 Diesel, Rustler 125 Gasoline Utility Vehicle Repair Manual (incl. Wiring)
$44.95

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This 428-page New Holland Rustler Service Manual covers both the Rustler 125 Gasoline and Rustler 120 Diesel utility vehicles from the 2010 lineup, gasoline and diesel drivetrains side by side so you're never flipping between two books. Inside you get separate wiring diagrams for each electrical system, full test procedures for starters, relays, and sensors, exploded views of the differentials and transmission, and a troubleshooting guide built for chasing no-start and no-charge complaints instead of guessing. Set the front brake caliper mounting bolts to 36 ft-lb (49 N-m) and the banjo bolt to 13 ft-lb (18 N-m); rear calipers use the same 36 ft-lb spec. Your multimeter and a wiring diagram beat swapping parts on a hunch every time. Bookmarked by system, so you jump straight from brake service to differential teardown without hunting through 400 pages by hand.

What's Inside This Manual

SystemPagesKey Topics
Vehicle SpecificationsPower Source, Steering/Suspension/Brakes, Body/Chassis, Dimensions/Weight, Liquid Capacities, Tire Pressure
General InformationModel Identification, Identification Numbers, Storage, Preparing for Extended Storage, Returning to Service, Using a Booster Battery
Body and TrimCleaning the Vehicle, Seat Cleaning, Front Body Repair, Roll-Over Protective Structure (ROPS), Seat Removal/Installation, Cargo Bed
Accelerator and Brake Pedal AssembliesAccelerator Pedal Removal/Installation/Adjustment, Brake Pedal Removal/Installation/Adjustment, Park Brake Pedal Assembly
Hydraulic and Park Brake SystemsBrake System Inspection, Brake System Troubleshooting, Brake Pads and Caliper, Brake Disc and Hub, Hydraulic Line Replacement, Master Cylinder and Reservoir
Steering and Front SuspensionSteering Wheel, Steering Column, Rack and Pinion, Front Suspension, Wheel Alignment, Front Suspension Components, Front Coil-Over Shock Absorber
Wheels and TiresGeneral Information, Wheels Removal/Installation, Tire Removal/Installation, Tire Pressure
Rear SuspensionRear Coil-Over Shock Absorber, Swing Arms Removal/Installation
Periodic MaintenancePeriodic Service Schedule, Periodic Lubrication Schedule, Engine Oil, Spark Plugs, Gearcase Lubrication, Engine Coolant, Fueling Instructions, Battery
Troubleshooting and Electrical System: Gasoline VehiclesTroubleshooting Guide, Wiring Diagram, Test Procedures (Battery, Fuse, Key Switch, Relays, Diodes, Switches, Coils, Sensors, Lights, Bed Lift)
Troubleshooting and Electrical System: Diesel VehiclesTroubleshooting Guide, Wiring Diagram, Test Procedures (Battery, Fuse, Key Switch, Relays, Diodes, Switches, Coils, Sensors, Lights, Bed Lift)
Electrical Components: Gasoline VehiclesStarter and Starter Solenoid, Relays, Neutral Switch, Carburetor Solenoid, Voltage Regulator, Warning Lights, Battery
Electrical Components: Diesel VehiclesStarter and Starter Solenoid, Relays, Neutral Switch, Fuel Solenoid, 60-Amp Fusible Link, Warning Lights, Battery
Gasoline Engine, Muffler, Fuel System, and ClutchesGasoline Engine Removal/Installation, Exhaust System, Fuel System, Engine Control Linkages, Air Intake System, Clutches
Diesel Engine, Muffler, Fuel System, and ClutchesDiesel Engine Removal/Installation, Exhaust System, Fuel System, Engine Control Linkages, Air Intake System, Clutches
Drivetrain ComponentsHalf Shafts, Front Differential, Front Driveshaft, Rear Receiver Hitch, Rear Axle, Rear Driveshaft, Transmission, Rear Differential and Axle Shafts
Radiator and Coolant System (Diesel)Engine Coolant Level Check, Engine Coolant Change, Coolant Reservoir, Radiator, Coolant Pipe Weldment, Fan
TransmissionService Fixture, Transmission Removal/Disassembly/Assembly, Input Shaft Disassembly/Assembly, Intermediate Shaft Disassembly/Assembly, Output Shaft Disassembly/Assembly
Front DifferentialAxle Half Shaft Removal, Front Differential Removal/Disassembly/Assembly/Installation, Coil and Output Cover, Clutch and Ring Gear Disassembly/Assembly, Backlash Adjustment
Rear DifferentialAxle Shafts and Differential Removal, Rear Differential Disassembly/Assembly, Pinion Gear Removal/Installation, Ring Gear Removal/Installation, Clutch Carrier, Rear Wheel Bearings

Quick Reference Specifications

SpecificationValuePage
All Models
Front brake caliper mounting bolts torque36 ft-lb (49 N·m)p. 57
Front brake line to caliper banjo bolt torque13 ft-lb (18 N·m)p. 57
Air filter replacement part numberP/N CLC102498601p. 278
Recommended battery part numberP/N CLC103496801p. 225
Recommended battery cranking amp rating at 32 °F (0 °C)650 cranking ampp. 225
Governed RPM3825p. 20
Forward Speed25 mph (40 km/h)p. 20
Tire Pressure (All-terrain/Mud)20 - 22 psip. 20
New Holland Rustler 120 Diesel
Diesel fuel filter replacement part numberP/N CLC102703401p. 305
Rustler™ 125 Gasoline, New Holland Rustler 125 Gasoline
Engine (Kawasaki) Maximum HP23.0 HP @3600 rpmp. 19
Rustler™ 120 Diesel, New Holland Rustler 120 Diesel
Engine (4-cycle OHV, 719 cc) Maximum HP20.0 HP @3600 rpmp. 19
BrandNew Holland
ModelRustler 120 Diesel, Rustler 125 Gasoline
Machine TypeUtility Vehicle
Manual TypeService Manual
LanguageEnglish
FormatSearchable PDF (Digital Download)
Pages428
File Size44 MB
Year Range2010
Wiring DiagramsYes
Hydraulic SchematicsNo
Torque SpecificationsYes
Bookmarked / IndexedYes
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