Hydraulic installation parts (oil tank, strainer, distributor) and the hydrostatic transmission make up the hardest system in this 125-page Ausa AHA parts catalog PDF for the D 85, D 100 and D 120 dumper family, five AHA and AHG variants in all. From there it widens to the engine, axles and differentials, separate AHA and AHG brake assemblies, steering, body, lighting and the lifting system. Each exploded view keys items to Ausa part numbers, so you can identify a reduction box component or a brake cable and order it by reference. Wheels are broken out per model. Match the distributor to the 2E 40L-DD series unit, part 70.10030.00, and the pump to the 28 cc unit listed for D 85 and D 100 machines. For a filters kit job, the suction oil filter you want is part 09.00630.61, rated 25 L/min. Pages print cleanly as a bench working copy, and the bookmarked, text-searchable file stays on hand for lookups.
What's Inside This Ausa D 85-100-120 AHA-AHG Parts Manual
| System | Pages | Key Topics |
|---|---|---|
| Maintenance | 2 | Filters Kit |
| Engine | 3-28 | Motor, Exhaust Pipe, Air Filter, Accelerator Pedal, Radiator, Supports |
| Transmission | 29-35 | Reduction Box Interior |
| Transmission (Front Axle) | 36-40 | Front Axle, Differential |
| Brake | 41-43 | Wheel Hub |
| Transmission (Rear Axle) | 44-50 | Rear Axle, Differential, Wheel Hub |
| Chassis | 51-57 | Axle |
| Footbrake and Handbrake | 58-65 | Brake Cable, Brake Pedal, Brake Clamp, Spring Tension, Brake Lever |
| Steering | 66-67 | Drive Pinion |
| Wheels (D 85 AHA/AHG) | 68-69 | Front Wheels, Rear Wheels, Air Tyre |
| Wheels (D 100 AHA/AHG) | 70-71 | Front Wheels, Rear Wheels, Valve TR415 |
| Wheels (D 100 AHA/AHG English Version) | 72-73 | Front Wheels, Rear Wheels, Tyre TT 11.0/65-12 |
| Wheels (D 120 AHA/AHG) | 74-75 | Front Wheels, Rear Wheels, Mounting Wheel Right Mod.120 |
| Body | 76-96 | Sheets, Lighting Equipment, Engine Cover, Counterweight and Rear Lights, Seat, Joystick Lever, Slip Adhesive |
| Machine Operation Tools | 97-102 | Lifting System, System Turn |
| Electric Installation | 110-113 | Lights, Battery, Lighting Panel, Lights Option |
| Finishing | 114-125 | Plaques Et Autocollants |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| All Models | ||
| Oil Filter ASP. | 25 L/MIN | p. 2 |
| Oil Filter ASP. 25 L/MIN | 25 L/MIN | p. 104 |
| Distributor 2E 40L-DD Serie | 40L | p. 105 |
| Oil Filter Flow Rate | 25 L/MIN | p. 2 |
| Fuel Tank Capacity | 23 L | p. 77 |
| D 85/100 | ||
| Hydraulic Pump Capacity (D 85/100) | 28CC | p. 3 |
| D 120 | ||
| Hydraulic Pump Capacity (D 120) | 45CC | p. 3 |
Ausa D 85-100-120 AHA-AHG Common Problems This Manual Covers
Ausa D 85, D 100 or D 120 dumper service filter part numbers unclear when ordering the maintenance kit
Check the Maintenance Filters Kit table on page 2. Kit KF.71200RE00 contains oil filter cartridge MN000027, fuel filter cartridge DN000002, air filter element MN000034 and oil filter cartridge 70.10048.00. Order fuel pre-filter MN000017 and the 25 L/MIN OIL FILTER ASP. (09.00630.61) as separate lines, since the table lists them outside the kit.
Manual Section: Maintenance Filters Kit p. 2Engine-mounted hydraulic pump part number unclear, displacement listing differs between dumper model sizes
Check the Engine Motor parts list on page 3 and match the pump to your model plate before ordering. For a D 85 or D 100, item 016 is 70.03601.00, HYDR. PUMP 28CC.320B. The D 120 pump has its own separate line on the same page, so confirm which machine you are standing next to first.
Manual Section: Engine p. 3Replacement air filter housing does not match original, part suffix changes by chassis number
Check the Air Filter lists starting on page 16 and match your chassis number. The early assembly is 45.01200.10 with clamp 45.01201.11. From chassis 39946 on page 17 it changes to 45.01200.12 with clamp 45.01201.12. Filter element 45.01204.00 and indicator 43.50119.00 stay the same across these listings.
Manual Section: Air Filter p. 16Oil-water radiator rubber hoses ordered by part number will not fit the radiator
Verify your chassis number before ordering hoses. Page 22 lists oil-water radiator 70.02050.00 (63X381X445) with rubber hoses 70.02056.00 and 70.02057.00. From chassis 41571, page 23 lists oil-water radiator 70.02150.00 (260X381X525) with hoses 70.02156.00 and 70.02157.00. Clamps 912.20032.00 and DIN3017 clamp 912.08016.66 appear on both lists.
Manual Section: Radiator p. 22Front axle brake disc part numbers and quantities unclear when ordering replacement discs
Check the Brake parts list on page 41. It calls for 12 of brake disc 70.03452.00 and 10 of brake disc 70.03451.00, so order both numbers in those quantities. Add seal DIN3760 202.00908.50 (two listed) and gasket DIN3770 201.16525.50 for the cap on the same order.
Manual Section: Brake p. 41Accelerator cable part number unclear between Perkins and Kubota engine versions of the dumper
Check your chassis number against the Accelerator Pedal lists. Page 20 shows cable 70.02055.00, marked for the Perkins engine. From chassis 41571, page 21 lists accel. cable 10.06204.00, the same chassis break where the Kubota D1105 engine list starts on page 5. Accelerator pedal 43.70127.00 is common to both lists.
Manual Section: Accelerator Pedal p. 20Frequently Asked Questions
What is the part number for the OIL FILTER, CARTRIDGE in this manual?
Page 2 lists part number MN000027 for the OIL FILTER, CARTRIDGE. p. 2
What is the part number for the STARTER ENGINE in this manual?
Page 3 lists part number PK185086610 for the STARTER ENGINE. p. 3
What is the part number for the MUFFLER in this manual?
Page 13 lists part number 70.02072.00 for the MUFFLER. p. 13
What is the part number for the INDICATOR in this manual?
Page 16 lists part number 43.50119.00 for the INDICATOR. p. 16
What is the part number for the ACCEL. PEDAL in this manual?
Page 20 lists part number 43.70127.00 for the ACCEL. PEDAL. p. 20
Do I get instant access to this Ausa D 85 Parts Catalog?
You get a 125-page searchable PDF that downloads instantly after checkout. Open it on your laptop, tablet, or phone, and bring it right to the shop floor.
Does this Ausa D 85 manual allow printing?
Yes. Print the pages you need for the job in your own shop, and bin them when they get greasy.
