Settling the exact operating and daily maintenance routines for your paving train is the sole purpose of this 96-page Bomag 4410, 4420, 4400, ProPaver 4410 Operator Manual PDF (OEM 0224410). The document details complete control layouts for steering, paving depth, and the vibratory screed, plus engine troubleshooting steps for the Isuzu 4JB1 power unit. You will use the dedicated wear check lists for the conveyor chain, hopper augers, and screed wear plates to catch problems before the crew fires up the plant. Verify engine health by checking the compression pressure against the 3.04 MPa factory standard, and fill the gearboxes with exactly 2 quarts of lube. A paver stopped mid-mat means the whole paving train stands still while the asphalt cools. Download this bookmarked digital reference today; you buy it once, and it is yours to keep for this machine forever.
What's Inside This Bomag 4410, 4420, 4400, ProPaver 4410 Operator Manual
| System | Pages | Key Topics |
|---|---|---|
| Paver Info | 3-6 | Paver Serial Number, Engine Serial Number, Optional Equipment, Dealer Information |
| Introduction | 7 | Safety Alert Symbol, Machine Inspection, Operator Training |
| General Safety Instructions | 8-11 | Operator Platform, Protective Clothing, Shields and Guards, Refueling Procedures, Hydraulic Fluid Pressure, Battery Electrolyte |
| Locations of Warning Decals | 12-13 | Wing Decals, Model Number Decals, Danger Pinch Area, Rotating Auger Warning |
| Major Components Overview | 14-16 | Conveyor Bed Assembly, Hopper Wings, Electro-Hydraulic Stack Valve, Oscillating Push Roller, Screed Assembly, Hydraulic Reservoir |
| Operating Instructions | 17-31 | Safety Suggestions for Operating Paver, Loading and Unloading Procedure, Drive Off Procedure, Starting the Paver, Steering and Speed Controls, High/Low Speed Control |
| Wear Check List | 32 | Screed Wear Plate, Conveyor Drive Sprockets & Chain, Track Links / Rubber Track Pads / Hopper Augers |
| Power Unit Maintenance Isuzu 4JB1 Engine | 33-65 | Engine Oil, Oil Filter Element, Fuel Filter, Fan Belt, Coolant, Radiator |
| Engine Troubleshooting | 66-69 | Engine Starting Failure, Unstable Engine Running, Engine Overheat, Low Oil Pressure, Excessive Oil Consumption, Improper Exhaust |
| Paver Frame | 70-74 | Track Assembly, Runner Assembly, Conveyor Assembly, Control Panels, Hopper Gates, Yaw Beam |
| Parts Section | 75-96 | Paver Frame, Screed, Hose Section, Engine & Main Power Plant, Electrical |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Gear Lube Capacity | 2 quarts | p. 34 |
| Compression Pressure | 3.04 MPa | p. 66 |
| Valve Clearance (Cold) | 0.40 mm (0.0157 in) | p. 65 |
| Hydraulic Pressure Filter Change Interval | first 50 hrs, then every 200 hrs | p. 34 |
| Track Links / Rubber Track Pads (Qty) | 56 each | p. 38 |
Bomag 4410, 4420, 4400, ProPaver 4410 Common Problems This Manual Covers
Bomag 4410 paver conveyor drive gearbox running hot or making grinding noise during operation
Check the fluid level in the gearbox before starting the paving pass. Drain the old fluid and refill with exactly 2 quarts of gear lube as specified on the maintenance schedule on page 34. Inspect the conveyor assembly for proper chain tension.
Manual Section: Power Unit Maintenance Isuzu 4JB1 Engine p. 34Isuzu 4JB1 engine cranks but will not start when the asphalt plant trucks are waiting
Test the engine cylinders to verify a compression pressure of 3.04 MPa using the guidelines on page 66. Inspect the fuel filter element and bleed air from the fuel system if pressure is adequate but the engine remains unstable.
Manual Section: Engine Troubleshooting p. 66Daily walk-around inspection shows excessive wear on screed plates and hopper augers
Inspect the screed wear plate and hopper augers against the wear check list on page 32. Verify the engine oil and gear lube levels are topped off, ensuring the gear lube capacity does not exceed 2 quarts to prevent seal damage.
Manual Section: Wear Check List p. 32Frequently Asked Questions
What are the track undercarriage wear part replacement specs for the Bomag 4410, 4420, 4400, ProPaver 4410?
The wear check list identifies 56 track links and 56 rubber track pads as components to monitor for wear. As track links wear, the slack can be taken out by adjusting the track tension bolt. p. 38
What is the recommended valve clearance for the Isuzu engine in the Bomag 4410, 4420, 4400, ProPaver 4410?
The valve clearance for the Isuzu engine must be adjusted to 0.40 mm (0.0157 in) when the engine is cold. p. 65
How often should the hydraulic pressure filter be changed on the Bomag 4410, 4420, 4400, ProPaver 4410?
The pressure filter should be changed after the first 50 hours of operation, and then every 200 hours thereafter. p. 34
What is the correct procedure for checking the engine oil level on the Isuzu 4JB1 engine?
Place the engine on a level surface and remove the dipstick. The oil level must be between the 'Max' and 'Min' marks on the dipstick. This check must be performed ten to twenty minutes after the engine has been stopped. p. 50
What exactly do I receive with this Bomag 4410 Operator Manual?
A single searchable PDF file of 96 pages, downloadable right after payment. Nothing ships, nothing waits in the mail.
Is this Bomag 4410 manual print-friendly?
Yes. The PDF is DRM-free, so printing works from any reader and any printer.
Can I find wiring schematics in this Bomag 4410 manual?
Included. The Bomag 4410, 4420, 4400, ProPaver 4410 Operator Manual provides a wiring diagram for the electrical system. There is one on page 69, for example.
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