Factory documentation settles the technical questions that no aftermarket guide can answer, making this 458-page Bomag BC 601 RB, BC 601 RS repair manual PDF the primary resource for servicing your sanitary landfill compactor. Issued under OEM ID 008 191 44, the text lays out the full hydraulic diagram alongside detailed pressure testing protocols for the closed-loop travel pump. The electrical section maps out complete wiring diagrams and relay board testing charts to isolate faults quickly. Exact factory measurements verify your assembly work, including the 1100 Nm torque call on page 135. Guessing at made-up torque values or charge pressures is a fast way to destroy a hydrostatic drive in the middle of a cell. Download this bookmarked file to diagnose the fault accurately and keep the machine packing trash.
What's Inside This Bomag BC 601 RB, BC 601 RS Repair Manual
| System | Pages | Key Topics |
|---|---|---|
| General | 11-34 | Safety Regulations, Technical Data, Torques, Connecting Points, Special Tools |
| Engine | 35-70 | Checking the Diesel Engine Speed, Checking the Peheating System, Removing and Installing the Engine, Preparing the Engine for Operation, Changing the Coupling |
| Travel System | 71-178 | Pressure Tests in the Travel System, Checking High Pressure Relief Valves and the Pressure Cut-Of, Charge Pump High Pressure Test, Travel Pump High Pressure Test |
| Wheels | 179-184 | Welding the Shoe Segments, Changing the Wheel Tips |
| Steering/Dozer Blade Hydraulics | 185-262 | Checking the Setting of the Steering/Dozer Blade Pump, Checking the Pump High Pressure, Checking the Dozer Blade Precontrol Pressure |
| Electric System | 263-312 | Overall View of Installation Box, Most Important Circuits, Relay Board, Testing the Relay Board, Testing Chart for Relay Board, Relay Board for Brake Control |
| Electrical System From Machine No. and Up | 313-344 | Most Important Electric Circuits, Time-Invariant, Clutch for Air Conditioning System, Control of the Central Lubrication System, Monitoring Board, Testing the Monitoring Board |
| Circuit Diagrams | 345-384 | Hydraulic Diagram, Wiring Diagram Up to Machine-No., Wiring Diagram Since Machine-No. |
| Optional Equipment (Air Conditioning System) | 385-458 | Physical Basics, Refrigerant Circuit, Components, Technical Data, Safety Instructions for the Air Conditioning System, Notes for Repairs |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| All Models | ||
| Grub screw tightening torque | 46 Nm | p. 50 |
| V-belt tension (thumb pressure depression) | 10 to 15 mm | p. 45 |
| Mounting screws (edge cutter) | 628 Nm | p. 135 |
| Installation Weight | approx. 10 kg | p. 249 |
| Rated power DIN 6271 IFN | 200 kW | p. 17 |
| High pressure relief setting | 450 bar | p. 18 |
| Fuel tank capacity | 500 L | p. 19 |
| Engine oil capacity | 23 L | p. 19 |
| Hydraulic oil capacity | 350 L | p. 19 |
| Refrigerant filling quantity | 2100 to 2200 g | p. 398 |
| BC 601 RB | ||
| Basic weight (L&S final drives) | 27493 kg | p. 17 |
| BC 601 RS | ||
| Basic weight (L&S final drives) | 27743 kg | p. 17 |
Bomag BC 601 RB, BC 601 RS Common Problems This Manual Covers
Bomag BC 601 RB steering wheel binds or machine only turns fully in one direction
Inspect the steering control valve and precontrol pressure according to page 185. Check the high pressure relief setting at the pump on page 18. Verify the pressure reaches exactly 450 bar before adjusting the load signal or changing the steering valve.
Manual Section: Steering/Dozer Blade Hydraulics p. 185Brake behavior is intermittent and rear compactor wheels lock up abruptly during operation
Test the brake valve solenoids and seat switch logic using the wiring diagram on page 365. If replacing the brake assembly, tighten all brake cover screws to exactly 120 Nm as shown on page 147 to prevent housing distortion and sudden lockups.
Manual Section: Travel System p. 147Engine quits randomly under load or charging system warning light flickers on
Check the alternator V-belt tension first. Press the belt with your thumb and verify it does not depress more than 10 to 15 mm between the pulleys. Review page 45 for tensioning steps. Inspect the electrical relay board for loose connections.
Manual Section: Engine p. 45Cab air conditioning blows warm air or compressor clutch cycles constantly during hot shifts
Check the refrigerant circuit for leaks at the hose fittings. Torque all air conditioning pipe fittings to 35 to 40 Nm. Evacuate the system and recharge it with exactly 2100 to 2200 g of refrigerant as specified on page 398.
Manual Section: Optional Equipment (Air Conditioning System) p. 398Frequently Asked Questions
What are the tightening torque specs for metric unified thread bolts on the Bomag BC 601 RB, BC 601 RS?
The manual provides a comprehensive torque table for bolts with metric unified threads on page 20. For example, an M10 bolt with 8.8 strength requires 50 Nm (37 ft-lb), while an M10 bolt with 12.9 strength requires 83 Nm (61 ft-lb). p. 20
What is the replacement specification for the filter element on the Bomag BC 601 RB, BC 601 RS?
The replacement filter element for the filling and filtering unit is identified by BOMAG part number 079 930 35. p. 29
What is the nominal high idle speed for the diesel engine on the Bomag BC 601 RB, BC 601 RS?
The nominal high idle speed for the Deutz BF6L 513 RC engine is 2500 rpm. p. 37
What is the filling capacity of the hydraulic oil tank on the Bomag BC 601 RB, BC 601 RS?
The filling capacity for the hydraulic oil tank is 350 liters. p. 19
What is the tightening torque for the grub screw on the coupling disc on the Bomag BC 601 RB, BC 601 RS?
When installing the coupling disc on the gear side, the grub screw must be tightened to 46 Nm. p. 49
What do I get after purchasing this Bomag BC 601 RB manual?
All 458 pages arrive as one searchable PDF at checkout. Read it at the desk, then take the phone out to the machine.
Are there any print restrictions on this Bomag BC 601 RB manual?
Yes. The PDF is DRM-free, so printing works from any reader and any printer.
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