Covering the BF 600 C-HSE and C-HCE road finishers, this 778-page Bomag BF 600 C-HSE, BF 600 C-HCE service manual PDF (OEM 008 921 22) delivers the factory procedures needed to keep your paving train moving. Massive sections of this document break down the closed-loop travel pumps, vibration drives, and screed leveling systems with detailed hydraulic schematics and testing routines. Technicians can trace EMR3 system faults using extensive diagnostic code lists, while full-machine circuit diagrams clarify complex pulse-width modulation signals. You will find exact factory tolerances, like the left scraper chain pressure test port rated at 190 bar and the rail pressure sensor torque set to 40 + 5 Nm. When a cold mat threatens the shift because of a mystery sensor fault, lacking the right test value costs you time and density. Grab this searchable, bookmarked file to diagnose the issue accurately the first time and put your machine back in the pass.
What's Inside This Bomag BF 600 C-HSE, BF 600 C-HCE Manual
| System | Pages | Key Topics |
|---|---|---|
| General | 7-28 | Introduction, Safety Regulations, Tightening Torques |
| Technical Data | 29-38 | Weights, Travel Characteristics, Drive, Crawler Assembly, Hopper, Scraper Belt / Auger, Conveyor Auger, Screed |
| Maintenance | 39-48 | Fuels and Lubricants, Table of Fuels and Lubricants, Running-In Instructions, Maintenance Table |
| Fundamental Electrics | 49-96 | Understanding Wiring Diagrams, Circuit Symbols in the Circuit Diagram, Battery Ground and Analog Ground, Processor Signals, Current and Voltage, Pulse Width Modulation, Resistance |
| Engine Electrics | 97-222 | Installation Location for Engine Control Unit, EMR3 System Components, Pin Assignment of Engine Control EDC16 / EMR3, Camshaft Speed Sensor, Crankshaft Speed Sensor |
| Engine | 223-278 | Diesel Engine, Engine Description Tcd 2013, 4 and 6 Cylinder, Lubrication Oil Circuit Tcd 2012 / 2013, Coolant Circuit Tcd 2012 / 2013, Fuel System Tcd 2012 / 2013 |
| Hydraulics | 279-360 | Hydraulic Circuit, Travel System, Actuator Drive, Scraper Chain Drive, Vibration and Tamper Drive, Fan Drive |
| Tests and Adjustments | 361-376 | Checking and Adjusting the Vibration, Checking and Adjusting the Tamping Process, Checking/Adjusting the Mobile Screed, Checking/Adjusting the Hopper Wings |
| Central Lubrication System | 377-400 | BF 600C with HC Screed (32-Point Lubrication), BF 600C with HC Screed (34-Point Lubrication), Filling the Lubricant Container, Electric Pump, Integrated Electronic Control |
| Suppliers Documentation | 401-704 | Travel Pump, Travel Motor, Conveyor Screws - Scraper Belt Motor, Travel Gear |
| Circuit Diagrams | 705-778 | Hydraulic Diagram 2542306, Wiring Diagram DE006010 |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Replace the hydraulic oil filter element | every 500 operating hours | p. 43 |
| Changing hydraulic oil and hydraulic oil filter | at least every 2 years | p. 47 |
| Tightening torque for crankshaft speed sensor | 9 Nm | p. 111 |
| Tightening torque for crankshaft speed sensor (gap adjustment) | 20 Nm | p. 113 |
| Pressure test port, scraper chain left | 190 bar | p. 330 |
| Pressure test port, scraper chain right | 190 bar | p. 330 |
| Fuel Tank Capacity | 215L | p. 31 |
| Engine Oil Capacity | 15L | p. 31 |
| Coolant Capacity | 20L | p. 31 |
| Hydraulic Oil Capacity | 160L | p. 31 |
| Engine Rated Power | 120 kW | p. 30 |
| Engine Rated Speed | 2300 min-1 | p. 30 |
Bomag BF 600 C-HSE, BF 600 C-HCE Common Problems This Manual Covers
Bomag BF 600 C-HSE paver scraper belt material flow irregular and right side not feeding
Hook a diagnostic gauge to the pressure test port for the right scraper chain. Verify the relief pressure reaches exactly 190 bar as detailed on page 330. If the pressure falls short, inspect the hydraulic circuit for bypass leaks and check the scraper belt motor for internal wear.
Manual Section: Hydraulics p. 330Engine shuts down mid-mat and throws a relay-short-to-battery fault on the EMR3 controller
Inspect the engine shutoff relay wiring for a short to battery. Consult the EMR3 fault code list to isolate the controller output circuit. If the wiring harness is intact, check the rail pressure sensor and torque it to 40 + 5 Nm per page 114.
Manual Section: Engine Electrics p. 114Travel lever pushed forward but propel brake does not release and machine stays immobilized
Test the propel brake valve circuit for an open line or short to ground. Check the brake releasing pressure to ensure it hits 10-20 bar as specified on page 37. If hydraulic pressure is correct but the brake stays locked, inspect the controller output for overheating.
Manual Section: Technical Data p. 37Travel system operates hot and hydraulic pump drive coupling shows excessive vibration
Drain the hydraulic tank and replace the hydraulic oil filter element, which is required every 500 operating hours according to page 43. Refill the system with fresh fluid to meet the 160L hydraulic oil capacity listed on page 31. Inspect the main pump drive coupling for sheared splines.
Manual Section: Maintenance p. 43Engine turns over but will not start during cold weather paving operations
Check the gap adjustment on the crankshaft speed sensor. Adjust the sensor depth and torque the mounting bolt to exactly 20 Nm as shown on page 113. If the engine still refuses to fire, verify the fuel tank has sufficient supply from its 215L capacity.
Manual Section: Engine Electrics p. 113Frequently Asked Questions
What are the torque specs for the M16 screws fixing the gearbox on the Bomag BF 600 C-HSE, BF 600 C-HCE?
The M16 screws used to fix the gearbox to the machine must be tightened to a torque of 215 Nm. p. 677
What is the gearbox oil capacity on the Bomag BF 600 C-HSE, BF 600 C-HCE?
The approximate oil capacity for the gearbox is 2.5 liters ±10%. p. 679
What is the recommended gearbox oil change interval on the Bomag BF 600 C-HSE, BF 600 C-HCE?
The first oil change should be performed at 150 operating hours, and subsequent oil changes should be performed every 1000 operating hours or at least once a year. p. 681
What is the required brake release pressure for the gearbox brake on the Bomag BF 600 C-HSE, BF 600 C-HCE?
The minimum brake release pressure for the gearbox brake is 14 bar ±10%. p. 678
What is the correct axial distance for the gearbox assembly?
The correct axial distance for the gearbox assembly is 93.2-94.0 mm. p. 677
Is this Bomag BF 600 C-HSE Service Manual a digital download?
Delivery is instant: a 778-page searchable PDF is yours the second checkout clears. Laptop, tablet, or phone, all fine.
Can I print specific sections of this Bomag BF 600 C-HSE Service Manual?
Printing is allowed without restriction. Pull the pages you need for the job and bin them when they get greasy.
Reviews
There are no reviews yet.