A BW 164 AD that loses travel drive or drops vibration mid-mat stops the whole paving train, and that failure is what this Bomag BW 164 AD repair manual PDF was written for: 232 pages of factory repair procedures for the tandem vibratory roller, OEM ID 008 193 12. Troubleshooting charts for the travel system, vibration and steering walk you from symptom through pressure tests to the component at fault, and a wiring diagram section maps the machine's electrical circuits. Repair coverage runs from exchanging the cylinder block and brake discs in the travel motor to pulling the drum, swapping rubber buffers and resealing the vibration motor drive shaft. Check diesel engine speed against the 2150 rpm factory figure; pull the mounting nuts to 420 Nm. Every hour that roller sits, the mat behind the paver goes cold. Bookmarked and carrying a real text layer, the PDF rides along on whatever screen is in your cab or service van.
What's Inside This Repair Manual
| System | Pages | Key Topics |
|---|
| General Information | 1-28 | Safety Regulations, Technical Data, Torques, Connecting Points, Special Tools |
| Engine | 29-44 | Checking Diesel Engine Speed, Dismounting and Installing Engine, Preparing Engine for Operation |
| Travel System | 45-132 | Pressure Tests in the Travel System, Travel Pump High Pressure Test, Troubleshooting Chart, Dismounting and Installing the Travel Motor with Brake |
| Vibration | 133-184 | Checking the Speed of the Exciter Shaft, Troubleshooting Charts, Exchanging the Rubber Buffers, Dismounting and Installing the Drum, Sealing the Drive Shaft of the Vibration Motor |
| Steering | 185-218 | Checking, Adjusting the Steering Pressure, Troubleshooting Chart, Dismounting and Installing the Steering Cylinders, Repairing the Steering Cylinder |
| Circuit Diagrams | 219-232 | Wiring Diagram |
Quick Reference Specifications
| Specification | Value | Page |
|---|
| Tightening torque for mounting nuts | 420 Nm | p. 59 |
| Distance from drive disc to contact surface of support leg | 129.5 mm | p. 59 |
| Solenoid coil current consumption | 1.23 A | p. 51 |
| Emergency Off valve magnet voltage | 12 V | p. 50 |
| Diesel engine speed | 2150 rpm | p. 50 |
| Charge pressure | 18 - 22 bar | p. 47 |
| High pressure | 390 - 410 bar | p. 47 |
| Axial clearance of vibrator shaft bearing | 0.6 ... 2.2 mm | p. 137 |
| Nominal value for vibration pump pressure | 400 bar | p. 135 |
| Axial clearance | 0.6 mm to 2.2 mm | p. 162 |
| Grease for bearing | 25 g | p. 165 |
| Basic weight | 8680 kg | p. 15 |
