Tearing down a slipping powershift transmission mid-mat is the hardest job on this rubber tire roller, but the 525-page Bomag BW 24 R service manual pdf walks you through that complete rebuild, then covers the rest of the machine (OEM ID 008 910 64). Full electrical circuit diagrams and hydraulic schematics map the linear hydraulic motor and steering generator, so you can trace a fault straight to the source. Overhaul coverage handles engine removal, differential gear tear-downs, and spring-applied parking brake repairs, backed by troubleshooting charts for the powertrain. Check your systems against hard factory numbers: the powershift transmission oil temperature runs between 82 to 93 °C, and the wheel nuts torque exactly to 340 Nm. Guess at an air pressure or contact width spec and you can strand a machine in a paving train; this bookmarked, searchable PDF heads that off and stays yours for the life of the roller.
What's Inside This Bomag BW 24 R Manual
| System | Pages | Key Topics |
|---|---|---|
| Technical Data | 7-10 | Engine, Brakes, Steering, Transmission, Tires, Weights |
| Safety Regulations | 11-18 | General Safety Regulations, Loading and Towing, Driving and Maintenance |
| Indicators and Controls | 19-32 | Description of Indicators |
| Operation | 33-50 | Tests Before Taking Into Operation, Starting the Engine, Starting with Jump Wires, Driving the Machine, Changing the Active Operator's Stand, Operating the Parking Brake |
| Maintenance | 51-106 | Fuels and Lubricants, Table of Fuels and Lubricants, Running-In Instructions, Maintenance Chart, Checking the Engine Oil Level, Checking, Cleaning the Water Separator |
| Trouble Shooting | 107-112 | Engine Troubleshooting |
| Tire Compaction Values | 113-116 | Contact Width, Contact Area, Mean Contact Pressure |
| Service Manual - General Information | 117-124 | Operating Instructions, Maintenance Instructions, Repair Instructions, Tightening Torques |
| Fundamental Electrics | 125-174 | Circuit Diagrams, Current and Voltage, Batteries, Three-Phase Generator, Electric Starter |
| Special Tools and Workshop Manual | 175-253 | Special Tools, Engine Removal, Rear Axle, Front Axle, Drive Shaft |
| Steering and Service Brake Systems | 254-293 | Steering Hydraulic Generator, Linear Hydraulic Motor, Service Brake, Brake Shoes Adjustment |
| Powershift Transmission Operation and Troubleshooting | 294-357 | Transmission Assembly, Powerflows, Troubleshooting Guide, Stall Test, Pressure Checks |
| Transmission Sectional Views and Assembly Instructions | 358-453 | Converter Housing, Forward Shaft, Reverse and 2nd Shaft, Low Speed Shaft, 3rd Clutch |
| Parking Brakes and Differential Gear | 454-525 | Mechanical Brake, Spring Applied Hydraulic Released Brake, Differential Gear, Lubrication Table |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Air pressure min./max. | 2 ... 8,1 bar | p. 9 |
| Powershift transmission oil temperature | 82 to 93 °C (180 to 200 °F) | p. 66 |
| Wheel nut torque | 340 Nm (250 ft lbs) | p. 81 |
| Wheel nut tightening torque | 340 Nm | p. 104 |
| Mean contact pressure (kPa) for 11.00-20 18 PR tire at 300 kPa tire pressure and 12.75 kN wheel load | 312.0 kPa | p. 116 |
| Flange 9+shaft 8 | 500 Nm (369 lb ft) | p. 232 |
| Scraper 32+shaft 8 | 25 Nm (18,5 lb ft) | p. 232 |
| Air pressure in the loop | 0,6 MPa | p. 289 |
| Adjustment of the safety valve | 0,18 MPa | p. 289 |
| Oil filter element service interval | 500 hours | p. 317 |
| Oil filter element service interval (new, rebuilt or repaired unit) | 100 hours | p. 318 |
| Engine Oil Capacity | 15.5 Litres | p. 9 |
