Claas Lexion 480 Repair Manual

$24.95

Model: Lexion 480
Type: Combine Harvester
985 Pages·34 MB·Searchable PDF·English·Print-Ready
  • ✓ Torque Specs
  • ✓ Bookmarks

Same factory service manual used by authorized dealer technicians.

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Claas Lexion 480 air conditioner filter receiver drier installation procedure and component diagrams.
Claas Lexion 480 Repair Manual
$24.95

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Every one of the 985 pages in this Claas Lexion 480 repair manual PDF (OEM #188 678.1) exists to put your combine harvester back in the field. You get hydraulic repair coverage across the high-pressure circuit, the low-pressure cylinders and the steering hydraulics (removal, bleeding and refitting procedures), plus step-by-step teardown procedures for the threshing drum, axial rotors, final drives, feed rake conveyor, and grain tank unloading system. Drive diagrams map every belt on both sides of the machine, and a full tightening torque section closes out the book. Set the magnetic pick-up clearance to 0.2 plus or minus 0.1 mm, then torque the jockey pulley clamping screw to 130 Nm; the factory numbers are printed right there. Harvest season doesn't wait for parts counter opinions. Bookmarked and keyword-searchable: download it, pull it up in the cab, and get back to cutting.

What's Inside This Claas Lexion 480 Repair Manual

SystemPagesKey Topics
Safety, Specifications & General Repair Information1-18Safety Rules, Specifications, General, General Repair Information, Sectional View of Machine
Drives, Axles & Belts19-296Drive Diagram, Drive Axle, Final Drives, Drive Belts, Left-Hand Drive Belts, Right-Hand Drive Belts, Axial Rotor Drive, Chopper Drive, Cutterbar Drive, Fan Drive, Rocker Arm Drive, Straw Spreader Drive, Uni-Spreader Drive
Engine, Electrical & Fuel System297-334Engine, Engine Electric System, Engine Output, Fuel System
Axial Rotors, Brakes & Cooling335-386Axial Rotors, Brake, Foot Brake, Parking Brake, Cleaning Fan, Cooling System
Feed Rake Conveyor & Grain Elevator387-444Feed Rake Conveyor, Intercepting Piece, Suction Blower, Suction Blower Drive, Top Feed Rake Shaft, Anti-Wrapping Guards, Filler Blocks, Centre Bearing, Mud Guard, Grain Elevator
Grain Tank Unloading & Drive445-490Grain Tank Cross Auger, Vertical Grain Tank Unloading, Horizontal Grain Tank Unloading, Lower Grain Tank Unloading, Upper Grain Tank Unloading, Grain Tank Unloading Drive Chain, Outlet Spout, Conical Graduation Plates, Drive Wheel, Sprocket
Hydraulic System491-590Hydraulic Cylinders – High-Pressure Hydraulic Circuit, Hydraulic Cylinders – Steering Hydraulics, Hydraulic Cylinders for Low-Pressure Hydraulics, Hydraulic Pumps, Maintenance Hydraulic System
Hydrostatic Motors, Gearbox & Oil Cooler591-650Hydrostatic Fixed Displacement Motors, Impeller, Manual Gearbox, Oil Cooler, Preparation Floor
Returns Elevator, Rotary Screen & Sieve Pan651-720Return Pan, Returns Elevator, Rotary Screen, Rotary Screen Drive, Sieve Pan, Sieve Pan Drive
Steering & Straw Chopper721-791Steering, Steering Axle, Straw Chopper
Threshing Mechanism792-887Left-Hand Threshing Mechanism Drive, Right-Hand Threshing Mechanism Drive, Threshing Concave, Threshing Drum, Threshing Drum Reduction Gearbox, Threshing Mechanism Intermediate Drive
Uni-Spreader & Valve Combinations888-925Uni-Spreader, Fan Blade, Fan Blade Bearings, Uni-Spreader Intermediate Drive Belt, Uni-Spreader Drive Belt, Jockey Pulley Arm, Feed Hopper, Safety Frame, Side Panels, V-Belt Pulley, Valve Combinations
Sieve Pan Control, Accelerator, Air Conditioner & Tightening Torques926-9853-D Sieve Pan Control System, Accelerator, Air Conditioner, Tightening Torques

Quick Reference Specifications

SpecificationValuePage
Tightening torque for jockey pulley (A)130 Nmp. 62
Spring length for spring-loaded cylinder (F)138 mmp. 62
Washer (G) dimensions26 x 42 x 3 mmp. 66
Tightening torque for clamping screw (B) at the jockey pulley130 Nmp. 88
Magnetic pick-up clearance0.2 ± 0.1 mmp. 370
O-ring 58 x 3 DIN 377158 x 3 mmp. 500
O-ring 18 x 2.5 DIN 377118 x 2.5 mmp. 984
O-ring 34.2 x 3 DIN 377134.2 x 3 mmp. 511
O-ring 22 x 2 - N DIN 377122 x 2 mmp. 900
O-ring 40 x 1.5 - N DIN 377140 x 1.5 mmp. 900
Hydraulic System Oil Capacity (Oil Change)20 litresp. 5
Hydraulic System Oil Capacity (New System Filling)70 litresp. 5
BrandClaas
ModelLexion 480
Machine TypeCombine Harvester
Manual TypeRepair Manual
LanguageEnglish
FormatSearchable PDF (Digital Download)
Pages985
File Size34 MB
Manual No.188 678.1
Wiring DiagramsNo
Hydraulic SchematicsNo
Torque SpecificationsYes
Bookmarked / IndexedYes