Within the hour you could be tracing a cutter drive bearing through an exploded view and reading its CMI part number straight off the callout. That is the point of this 372-page Cmi Corporation RS-650 parts catalog PDF, OEM ID A08056, the factory parts reference for the RS-650 reclaimer/stabilizer. Assembly sections run from mainframe and cutter drive through hydraulics, electrical distribution, and the water/emulsion spray system, and the hydraulics and electrical groups together take up roughly a fifth of the book. Exploded views resolve every group, torque hub, console base, flowmeter, into numbered, orderable pieces. Confirm the 125 PSI relief valve setting in the air system group, and match the 0-10000 PSI test gauge before you order its replacement. Half a rebuild can stall on one unreadable casting number. Bookmarked and text-searchable, this PDF gets you the right part number on the first order.
What's Inside This Cmi Corporation RS-650 Parts Manual
| System | Pages | Key Topics |
|---|---|---|
| Mainframe Assembly | 9-64 | Doors Assembly, Cooling Assembly, Cowling Assembly |
| Leg and Arm Assembly | 65-78 | Torque Hub Assembly, Steering and Elevation Assembly |
| Cutter and Drive Assembly | 79-120 | Upper Cutter Drive Assembly, Cutter and Housing Assembly |
| Power Pack Assembly | 121-148 | Engine Assembly, Power Take-Off Assembly |
| Wheel and Tire Assembly | 149-152 | Rim, Valve, Plug, Tire |
| Control Console Assembly | 153-160 | Console Cover, Grommet, Locking Cam, Console Base, Steering Wheel, Steering Column |
| Sensors and Scales Assembly | 161-168 | Cutter Depth Sensors and Scales Assembly |
| Decals Assembly | 169-174 | Logo, Transmission Decal, Cooling System Decal, Warning Decal, Spreader Lift Decal, Machine Nameplate |
| Air System Assembly | 175-196 | - |
| Shipping Assembly | 197-202 | Air Hammer, Punch, Torque Hub Wrench, Bit Puller, Leg Lock Adjuster, Cutter Crank, Padlock |
| Hydraulics Assembly | 203-234 | Filters and Valves Assembly, Ground Drive Hydraulics Assembly |
| Electrical Assembly | 235-272 | Distribution Box Assembly |
| Belt Tensioner Assembly | 273-277 | Cylinder Assembly, Reducer Bushing, Hose Assembly, Hand Pump, Gauge |
| Power-Up End Slides Assembly | 278-288 | Rod End, Sprocket Mount, Roller Chain, Cylinder, Power-Up End Slide Cover, Chain Guard |
| Attachments | 289-316 | Plain Rotor, Sizing Bar, Cutter Assembly, Baffle Assembly, Tow Hook, Roll Over Protection Structure, Slope Control |
| Water/Emulsion Systems | 317-372 | Spray System Mounting Assembly, Water Pump and Flowmeter Assembly |
Cmi Corporation RS-650 Common Problems This Manual Covers
CMI RS-650 hydraulic hoses leaking at the fittings, can't identify replacement hose and fitting part numbers
Trace the leaking line on the hydraulic schematic on page 230, then match it to the exploded views in the Hydraulics Assembly section starting on page 203. Verify fitting sizes against the parts list before ordering. For pressure checks after the swap, the 0-10000 PSI test gauge is listed as part 001005066000 on page 208.
Manual Section: Hydraulics Assembly p. 203Transmission only engages with a jump wire, need harness and relay part numbers for the drive circuit
Check the wiring diagram on page 254 to find which relay or harness segment the jump wire is bypassing. Match those connectors to the Electrical Assembly exploded views starting on page 235 and pull exact part numbers from the distribution box parts list. Order the complete harness segment rather than splicing, and inspect the 0-600 PSI pressure gauge shown on page 248 while you are in that area.
Manual Section: Electrical Assembly p. 235Air system relief valve worn out, not sure which valve matches the original pressure setting
Verify the stamped setting on your old valve against the 125 PSI relief valve spec shown on page 179 before ordering anything. Match the valve body and adjacent fittings to the Air System Assembly exploded views starting on page 175, then confirm the part number in the parts list against your serial number range.
Manual Section: Air System Assembly p. 175Belt tensioner hand pump and gauge missing off the machine, no idea what parts to order
Match the missing pieces against the Belt Tensioner Assembly exploded view starting on page 273, which lists the cylinder assembly, hand pump, reducer bushing, and hose assemblies. Confirm the gauge before ordering; the correct unit reads 0-10000 PSI and appears with its part number on page 276. Replace the hose assembly at the same time if it shows cracking.
Manual Section: Belt Tensioner Assembly p. 273Water spray nozzles and pump parts hard to match, several nozzle sizes look identical in hand
Compare your nozzle tips against the spray system exploded views in the Water/Emulsion Systems section starting on page 317; the parts lists there separate nozzle sizes that look the same on the bench. Verify the water pump and flowmeter part numbers in the same section, and note the correct spray pressure gauge reads 0-100 PSI per page 347.
Manual Section: Water/Emulsion Systems p. 317Frequently Asked Questions
What are the replacement specifications for hydraulic hoses and fittings on the Cmi RS-650?
The manual identifies three types of fittings: N.P.T. (National Standard Taper Pipe Thread), J.I.C. (SAE Standard Straight Thread with 37° flared seat), and STR. THD. (SAE Standard Straight Thread with an O-ring seat). For 'STR. THD.' fittings, an O-ring is required, and specific part numbers are provided in the O-ring chart on page 4. p. 4
What is the part number for the O-ring used with a 1 1/16"-12 straight thread fitting on the Cmi RS-650?
The CMI part number for an O-ring used with a 1 1/16"-12 straight thread fitting is A00800. p. 4
What is the correct replacement part number for the 12-volt red light assembly in the Cmi RS-650 warning strobe light group?
The part number for the 12-volt red light assembly used in the warning strobe light group is 003002158200. p. 265
What is the specification for the hydraulic cylinder in the Cmi RS-650 steering and elevation assembly?
The hydraulic cylinder used in the steering and elevation assembly is a 6" x 16" cylinder, part number 002007841000. p. 73
What format is this Cmi Corporation RS-650 manual in?
This is a 372-page searchable PDF ready for immediate download. Works on any device, so pull it up on your phone while you're under the hood. No shipping, no waiting.
Can I print this Cmi Corporation RS-650 manual?
Printing is allowed without restriction. Pull the pages you need for the job and bin them when they get greasy.
Does this Cmi Corporation RS-650 manual include wiring diagrams?
Yes. Page 254 has an Electrical Assembly wiring diagram, and hydraulic schematics appear on nine more pages. Most of the catalog is exploded-view part diagrams, not full wiring procedures.
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