Fiat Kobelco E20.2SR, E22.2SR, E27.2SR Hydraulic Excavator Workshop Manual (incl. Wiring)

$19.95

Model: E20.2SR | E22.2SR | E27.2SR
Type: Hydraulic exavator
Serial: PM07-07001 and up | PV10-27001 and up
764 Pages·17 MB·Searchable PDF·English·Print-Ready
  • ✓ Wiring Diagrams
  • ✓ Hydraulic Schematics
  • ✓ Torque Specs
  • ✓ Bookmarks
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Fiat Kobelco E20.2SR, E22.2SR, E27.2SR excavator components diagram and numbered parts list table.
Fiat Kobelco E20.2SR, E22.2SR, E27.2SR Hydraulic Excavator Workshop Manual (incl. Wiring)
$19.95

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Chasing factory data for your Fiat Kobelco E20.2SR, E22.2SR, or E27.2SR? This 764-page workshop manual PDF (OEM #604.13.358) holds the factory procedures for all three short-radius hydraulic excavators, from attachment pins to travel motors. Inside: full hydraulic circuit diagrams, electric circuit diagrams with harness connection guides, and step-by-step disassembly and assembly for the pump, control valve, slewing motor, and the entire undercarriage. You also get a troubleshooting section that traces hydraulic, electrical, and engine faults from symptom to root cause. Set valve clearance at 0.2 mm on intake and exhaust (cold), and fill the engine with 5.5 liters of oil before startup. Torque tables run from M6 capscrews (4.4 N-m dry, 3.7 N-m lubricated) on up through hose fittings. Your machine is down and the dealer wants a week. Get answers tonight: bookmarked, keyword-searchable, and it opens on your phone right at the excavator.

What's Inside This Fiat Kobelco E20.2SR, E22.2SR, E27.2SR Manual

SystemPagesKey Topics
Safety Precautions5-12General Safety Information
Outline13-22General Precautions for Repairs, International Unit Conversion System (Based on Marks’ Standard Handbook for Mechanical Engineers), Table 1-1, Table 1-2, Table 1-3, Table 1-4
Specifications23-38Components Name, Machine Dimensions, Specifications and Performance, Machine & Components Weight (Dry), Transportation, Type of Crawler Shoes, Type of Bucket, Engine Specifications
Attachment Dimensions39-66Boom, Fig. 3-1 Boom Dimensional Drawings, Table 3-1, Fig. 3-2 Clearance of Pin and Bushing on Boom Section, Table 3-2, Table 3-3
Tools67-76Torque Specifications for Capscrews & Nuts, Screw and Tool Sizes, Torque Specifications for Joints and Hoses, Torque Specifications for Sleeve Type Tube Fittings
Standard Maintenance Time Table77-88Preface, Standard Working Time Table for the Maintenance of Excavator
Maintenance Standards and Test Procedures89-110How to Use Maintenance Standards and Precautions, Performance Inspection Standard Table, Measuring Engine Speed, Fig. 13-1 Engine Speed Measurement (the Above Figure Shows Concept)
Hydraulic System111-124Summary, Hydraulic Circuits and Component Models, Hydraulic Circuit Operation
Electrical System125-150How to Read Circuit Diagram and Harness Connection, Electrical Equipment & Harness, Fig. 23-1 Upper Frame Portion, Fig. 23-2 Upper Frame Portion
Components System151-152Hydraulic Pump, Pilot Valve, Control Valve, Slewing Motor, Travel Motor, Cylinder
Hydraulic Components153-228Hydraulic Pump, Operation, Swash Plate (Hanger), Rotary Group, Control Spring, Cover, Gear Pump
Electrical Equipment List & Specifications229-252Electrical Equipment List, Harness & Cable List, Arrangement Drawings, Battery Terminal Torque, Fuel Sensor Connection, Switch Specifications
General Disassembly and Assembly253-258Attachment Disassembly, Upper Slewing Structure Disassembly, Travel System Disassembly, Tightening Torque Specifications
Attachments Disassembly and Assembly259-292Bucket removal/installation, Arm removal/installation, Boom removal/installation, Dozer removal/installation, Cylinder disassembly/assembly, Maintenance Standards
Upper Slewing Structure Disassembly and Assembly293-418Canopy/Cab Removal, Counterweight Installation, Pump removal/installation, Control Valve removal/installation, Pilot Valve Disassembly, Slewing Motor Assembly
Travel System Disassembly and Assembly419-486Crawler removal/installation, Slide Plate removal/installation, Lower Roller Assembly, Front Idler Disassembly, Sprocket Installation, Travel Motor Assembly
Troubleshooting (Hydraulic System)487-500General Precautions, Confirm Troubled Conditions, Trouble Diagnosis, Attachment Operational Failure, Travel Operation Troubleshooting, Pump Malfunction
Troubleshooting (Electrical System)501-512Engine Starting Trouble, Horn Not Sounding, Working Light Issues, Hourmeter Malfunction, Fuel Gauge Issues, Deceleration Problems
Troubleshooting (Engine)513-550Engine Trouble Diagnosis, Starting Trouble, Low Power, Overheating, Abnormal Noise, Exhaust Smoke, Oil Pressure Faults
Engine - Full Repair Section (Bundled Engine Manual)551-764Engine Specifications and Capacities, Cylinder Head and Valves, Piston, Pin and Connecting Rod Reassembly, Crankshaft and Bearings, Lubrication and Cooling Systems, Fuel Injection Pump and Nozzles, Electrical Equipment (Starter, Alternator, Glow Plugs), Wear Limits and Torque Values, Engine Troubleshooting

Quick Reference Specifications

SpecificationValuePage
Engine oil volume: Max / Effective5.5 / 1.9 liter (1.45 / 0.50 gal)p. 35
Valve clearance Intake valve0.2 mm (0.008 in) in cold conditionp. 35
Valve clearance Exhaust valve0.2 mm (0.008 in) in cold conditionp. 35
Metric Coarse Thread Standard Tightening Torque Values (M6, P=1, No lubrication)4.4±0.5 N•m (3.2±0.4 lbf·ft)p. 69
Metric Coarse Thread Standard Tightening Torque Values (M6, P=1, Oil lubrication)3.7±0.4 N•m (2.7±0.3 lbf·ft)p. 69
JOINT FOR PIPING (O-RING SEALING TYPE) (1/8 PF)17±2 N•m (12±1 lbf·ft)p. 71
JOINT FOR PIPING (O-RING SEALING TYPE) (1/4 PF)36±2 N•m (27±1 lbf·ft)p. 71
Applicable lubricantSUPER GOLD 15W-40, SUPER GOLD 10W-30p. 541
Engine Rated Output15.9 kW (21.6 PS) at 2200 rpmp. 35
Total Engine Displacement1.330 liter (81 cu•in)p. 35
Main Relief Valve Pressure23.0 MPa (3340 psi)p. 93
Pilot Relief Valve Pressure3.5 ± 0.4 MPa (508 ± 58 psi)p. 93
BrandFiat Kobelco
ModelE20.2SR, E22.2SR, E27.2SR
Machine TypeHydraulic exavator
Manual TypeWorkshop Manual
LanguageEnglish
FormatSearchable PDF (Digital Download)
Pages764
File Size17 MB
Manual No.604.13.358
Serial RangePM07-07001 and up, PV10-27001 and up
Wiring DiagramsYes
Hydraulic SchematicsYes
Torque SpecificationsYes
Bookmarked / IndexedYes