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This 983-page Fiat Kobelco B95, B100, B110B, B200 4WS Repair Manual (OEM #604.13.312.01) covers the FB100.2, FB110.2, and FB200.2 4WS variants too, running full teardown-to-rebuild coverage on the torque converter, transmissions, axles, and hydraulics. You get complete wiring schematics for both European and North American Powershuttle and Powershift setups, full Husco and Rexroth hydraulic circuit diagrams with fault finding, and a dedicated backhoe boom and dipperstick assembly section. Torque the engine-to-transmission mounting bolts to 95 Nm, and set the hydraulic pump pipe connections to 35 Nm on the small fitting and 120 Nm on the large one. Your multimeter can't tell you which Husco valve is sticking, but this manual can. Bookmarked by system so you jump straight to axles, steering, or electrical without scrolling through 983 pages.
What's Inside This Fiat Kobelco B95, B100, B110B, B200 4WS, FB100.2, FB110.2, FB200.2 4WS Repair Manual
| System | Pages | Key Topics |
|---|---|---|
| General Information | 1-5 | Foreword, General Instructions, Safety Precautions, Standard Torque Values |
| Maintenance | 14-23 | General Instructions |
| Torque Convertor | 24-35 | With Powershuttle Transmission (Description, Overhaul) |
| Transmissions | 36-243 | 4X4 Compact Shuttle, Powershift Introduction, Powershift Operating Lever, Powershift Overhaul (Include 4 Wheel Steer) |
| Front Axles | 244-335 | Front Axle for 2 and 4 Wheel Drive Only, Front Axle for 4 Wheel Steer Only, Front Axle |
| Rear Axle | 336-415 | Rear Axle with Foot-Controlled Locking Differential for 2 and 4 Whee, Rear Axle with Electrically-Controlled Locking Differential for 2 an, Rear Axle for 4 Wheel Steer Only |
| Brake Systems | 416-437 | Brakes for 2 and 4 Wheel Drive Only, Brakes for 4 Wheel Steer Only |
| Hydraulic Systems | 438-639 | Hydraulic Circuits and Components for Husco Only, Fault Finding, Pressure and Flow Testing for Husco Only, Hydraulic Circuits and Components for Rexroth Only |
| Vehicle Chassis | 640-659 | Chassis Components |
| Steering Systems | 660-697 | Steering for 2 and 4 Wheel Drive Only, Steering for 4 Wheel Steer Only |
| Cab Heating and Air Conditionning | 698-755 | Cab Heating, Cab Air Conditioning |
| Electrical System | 756-927 | System General, 1 - Powershuttle Wiring Schematics (European and North American Model), 2 - Powershift Wiring Schematics (European and North American Model) |
| Loader | 928-949 | Loader Frame, Controls and Buckets for 2 and 4 Wheel Drive Only, Controls and Buckets for 4 Wheel Steer Only |
| Backhoe | 950-983 | Boom and Dipperstick Assembly |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Cooler return pipe union | 49-78 N-m | p. 24 |
| Cooler return pipe elbow | 49-78 N-m | p. 24 |
| Engine / transmission mounting bolts | 95 Nm (70 lbf ft) | p. 92 |
| Hydraulic pump pipe connection (small) | 35 Nm (26 lbf ft) | p. 92 |
| Hydraulic pump pipe connection (large) | 120 Nm (86 lbf ft) | p. 92 |
| Extendible Dipper (Piston End) Relief Valve | 164 bar (2375 psi) | p. 440 |
| Rear Pump Unload Valve (Where Fitted) | 170 bar (2465 psi) | p. 440 |
| Loader Lift Cylinder Piston Bolt Torque | 705-855 Nm | p. 596 |
| Loader Lift Cylinder Gland Torque | 670-830 Nm | p. 596 |
| Air cleaner retaining bolts to frame | 25 Nm (18 lbf ft) | p. 37 |
| Air cleaner bowl to pipe clamp connection | 5 Nm (3.6 lbf ft) | p. 243 |
| Thermostat: Start to Open at | 82°C (180°F) | p. 698 |
Fiat Kobelco B95, B100, B110B, B200 4WS, FB100.2, FB110.2, FB200.2 4WS Common Problems This Manual Covers
Fiat Kobelco B95 torque converter slips under heavy load and machine fails to reach proper stall speed.
Check torque converter pressure at the test port. Verify pressure is between 7-11 bar (101-159 psi) for Powershuttle transmissions. If pressure is low, inspect the cooler return pipe union and torque it to exactly 49-78 N-m as shown on page 24.
Manual Section: Torque Convertor Fault Finding p. 24Loader arms drift downward when holding a full bucket and hydraulic lifting force is lost.
Inspect the loader lift cylinders for external leaks or bypassing internal seals. Rebuild the cylinders and torque the piston bolt to 705-855 Nm (520-630 lbf. ft) as detailed on page 596. Verify the gland is torqued to 670-830 Nm before testing under load.
Manual Section: Hydraulic Systems Fault Finding (HUSCO) p. 596Engine overheats during heavy digging and electronic control unit displays error code E01.
Test the engine coolant thermostat operation in a hot water bath. Verify it starts to open at 82°C (180°F) and is fully open at 95°C (203°F) according to page 698. Replace the radiator cap if pressure drops below 0.90 bar (13 psi).
Manual Section: Cab Heating & A/C Fault Finding p. 698Four-wheel steering system intermittently fails to engage after cold starts or steering feels completely unresponsive.
Measure the rear steering pump output flow from the CASSAPA pump. Ensure it delivers exactly 62.7 Ltrs/min (16.5 US. gals/min) at 2200 rev/min at standby pressure as outlined on page 439. If flow is low, replace the pump and flush the steering circuit.
Manual Section: Rear Axle Troubleshooting p. 439Frequently Asked Questions
How to reset error codes on Fiat Kobelco B95 backhoe loader?
The manual indicates that a detailed fault display can be selected by placing the Powershift lever in Neutral position and pressing the Kickdown button. However, the data for malfunctions can only be cancelled while the events are being visualized on the computer. p. 144
What are the torque specs for the main hydraulic pump bolts on Fiat Kobelco FB110.2?
The torque specification for the main hydraulic pump fastening bolts is 4 x 45 Nm (34 lbf ft). p. 620
What do error codes E01 and E02 mean on Fiat Kobelco B100 4WS?
The manual lists E01 as 'Battery +' and E02 as 'Ground' in the context of pin functions for the common connection between the microprocessor and control valves. It does not define E01 and E02 as error codes. p. 142
How to reset the service interval indicator on Fiat Kobelco B200 4WS?
The service interval indicator can be reset using a special bridged connector tool or by a Laptop PC connected at the fuse panel location. If not reset, the buzzer will sound intermittently for 6 seconds at each successive key start. p. 882
How quickly can I access this Fiat Kobelco B95 & variants manual after buying?
Instant PDF download. You get the full 983-page searchable Repair Manual immediately after payment. Open it on your laptop, tablet, or phone right in the shop.
Can I print this Fiat Kobelco B95 & variants manual?
Yes, print as many copies as you want, and there are no restrictions. Many mechanics print the section they need and bring it to the shop floor.
Does this Fiat Kobelco B95 & variants Repair Manual have electrical diagrams?
Complete wiring diagrams are included, covering all electrical circuits, harness routing, and connector pinouts for the Fiat Kobelco B95 & variants.
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