This Gehl service manual covers the RS5-34 and RS6-34 telescopic handlers (Gehl form number 913241), powered by the John Deere 4045T diesel engine. It runs 292 pages with a full text layer and factory bookmarks, so you can search it and jump straight to the procedure you need.The manual is a guide to assembly and disassembly, removal and installation, adjustment, testing, and troubleshooting across every major system: general and safety, engine, electrical, steering, power train, the hydraulic system, and the telescoping boom. General information carries the specifications, capacities, and torque data.With it you can diagnose lift and reach faults, test hydraulic relief pressures, service the transmission and front and rear axles, rebuild the boom and its cylinders, and set the single and double leaf chain adjustment. It is a PDF download you can print or read on any device.
What's Inside This Gehl RS5-34, RS6-34 Manual
| System | Pages | Key Topics |
|---|---|---|
| Introduction | 2-4 | - |
| General | 5-28 | Safety, General Info & Specifications |
| Engine | 29-56 | Engine Removal & Installation |
| Electrical | 57-86 | Elec. Schematic, Troubleshooting, Testing & Adjustment Procedures, Battery Removal & Installation |
| Steering | 87-94 | Steering Control Valve Removal & Installation |
| Power Train | 95-136 | Transmission Removal & Installation, Rear Axle Removal & Installation, Front Axle Removal & Installation |
| Hydraulic System | 137-236 | Hyd. Schematics, Troubleshooting, Testing & Adjustment Procedures, Hyd. Pump Removal & Installation |
| Telescoping Boom | 237-292 | Boom Assembly Removal & Installation, Single & Double Leaf Chain Adjustment, Inner Boom Section Removal & Installation |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Wheel nut torque | 450 ft.-lbs. (610 Nm) | p. 123 |
| Hydraulic filter type | Remote, 10 Micron, Replaceable Element | p. 24 |
| Hydraulic filter rated flow | 100 GPM (371 L/min) | p. 24 |
| Standard torque data for hydraulic tubes and fittings (example for 1/4 inch tubing, 7/16-20 thread) | 9-12 LB FT (12-16 Nm) | p. 20 |
| Cylinder rod nut torque | 450 ft.-lbs. (610 Nm) | p. 210 |
| Main control valve type | Parallel, 4-Section Spool Type | p. 24 |
| Main control valve relief pressure | 3000 psi (207 bar) | p. 142 |
| Recommended tire type | 15.00 x 19.5 12-ply, 405/70 R20 x M27 Traction Type | p. 26 |
| Engine Crankcase Capacity (4045T John Deere) | 14.0 qts. | p. 22 |
| Cooling System Capacity | 17.2 qts. | p. 22 |
| Hydraulic System Reservoir Capacity | 35 gal. | p. 22 |
| Fuel Tank Capacity | 29 gal. | p. 22 |
Gehl RS5-34, RS6-34 Common Problems This Manual Covers
Loss of lift or reach performance
A handler that will not raise, lower, or handle a load normally usually has a hydraulic fault such as low fluid, a pump or valve issue, or cylinder leakage. The Hydraulic System section covers troubleshooting, pressure testing, and adjustment procedures.
Manual Section: Hydraulic System p. 137Boom chain stretch and worn wear pads
Uneven boom extension or noise often comes from stretched leaf chains or worn boom section bearings. The Telescoping Boom section covers single and double leaf chain adjustment and inner boom section service.
Manual Section: Telescoping Boom p. 237Sluggish or heavy steering
Steering that feels heavy or slow to respond points to a steering control valve or hydraulic supply issue. The Steering section covers steering control valve removal and installation so you can service the circuit.
Manual Section: Steering p. 87Poor power or stalling under load
Weak power, sluggish response, or shutdown under load can trace to a fuel-system restriction, dirty filters, or an engine fault. The Engine section covers engine removal and installation along with related service.
Manual Section: Engine p. 29No start or electrical faults
Starting problems and dead circuits usually need the schematic and a structured test procedure. The Electrical section provides the electrical schematic, troubleshooting, testing and adjustment procedures, and battery removal and installation.
Manual Section: Electrical p. 57Transmission or drive trouble
Loss of drive or rough shifting on these telehandlers points to transmission or axle problems. The Power Train section covers transmission removal and installation plus front and rear axle service.
Manual Section: Power Train p. 95Frequently Asked Questions
Which machines and engine does this manual cover?
It covers the Gehl RS5-34 and RS6-34 telescopic handlers under form number 913241, powered by the John Deere 4045T diesel engine. Both standard and optional engine power ratings are listed in the specifications.
Does it list wheel and hardware torque specs?
Yes. The Power Train section covers axle service and the manual lists the wheel nut torque value, so you can tighten the wheels and related hardware to the correct figure. p. 95
Can I use it to test hydraulic relief pressures?
Yes. The Hydraulic System section gives the main relief and attachment tilt relief pressure values along with troubleshooting, testing, and adjustment procedures for the control valve circuits. p. 137
How is the manual delivered?
It is an instant digital download. After purchase you receive the PDF to keep on your computer, tablet, or phone, with no shipping wait.
How quickly can I access this Gehl RS5-34, RS6-34 manual after buying?
Your download unlocks the instant checkout completes: a 292-page searchable PDF you can open on a computer, tablet, or phone. No shipping wait.
Is this Gehl RS5-34, RS6-34 Service Manual printable?
Yes. The PDF carries no DRM, so you can print any page or section your shop needs on any standard printer.
Are electrical wiring diagrams included in this Gehl RS5-34, RS6-34 manual?
Yes. The manual includes full electrical schematics with wire-routing diagrams, connector identification, and circuit descriptions.
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