Hamm wrote this Service Training book, OEM 2416229, so 176 pages carry you from a stalled roller to a signed-off repair across all five H-series variants. The Hamm H 5i, H 5i P, H 7i, H 7i P Service Training PDF also covers the H 7i VIO, and the electrical documentation fills the back third of the book: main fuses, sensors, control device, CAN-Bus, instrument panel and starting motor traced circuit by circuit. Technical data tables run separately for each machine, with dimension sheets, lubricant approvals, coolant conditioning and starting torques. Set smooth drum scrapers at 10 mm and padfoot scrapers at 15 mm; swap the safety filter cartridge at 2000 operating hours; F01.1 and F01.2 main fuses are 100 A. Nobody wants to stop a compaction pass hunting one clearance figure. Bookmarked, text-searchable, and it travels with you to whatever site your machine is parked on.
What's Inside This Hamm H 5i, H 7i Manual
| System | Pages | Key Topics |
|---|---|---|
| Publisher Information | 2 | Publisher Address, Contact Information, Copyright, Document Identification |
| Modular Training Documentation | 3 | Modular Setup |
| Roller Types | 4 | H 5i, H 7i, H 5i P, H 7i P, H 7i VIO |
| Maintenance | 8-48 | Chassis / Safety Features (General, Checking the Function of the Parking Brake, Check Function of Emergency Stop) |
| Tables | 49-71 | Technical Data (Lubrication Indications, Use of Biologic Hydraulic Oil, Wirtgen Group Lubricants, Coolant Conditioning, Fuel, Starting Torques) |
| Assembly Instructions and Auxiliary Devices | 72-74 | Instructions for Installation and Retrofitting (Safety Device ROPS Roll-Over Bar) |
| Technical Information | 75-108 | Dimensions, Weights, Diesel Engine, Drive System, Steering System, Vibration System |
| Electric Diagram | 109-176 | Main Fuses, Sensors, Control Device, CAN-Bus, Instrument Panel, Starting Motor |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| All Models | ||
| Safety filter cartridge replacement interval | After 2000 operating hours | p. 31 |
| Smooth drum clearance | 10 mm | p. 40 |
| Padfoot drum clearance | 15 mm | p. 41 |
| F01.1 Fuse | 100 A | p. 69 |
| F01.2 Fuse | 100 A | p. 69 |
| Engine oil capacity | 10.5 l | p. 58 |
| Hydraulic oil capacity | 60.0 l | p. 58 |
| Coolant capacity | 11.0 l | p. 58 |
| Fuel tank capacity | 123.0 l | p. 58 |
| Operating voltage | 12 V | p. 58 |
| H 5i, H 5i P | ||
| Vibrator oil capacity | 5.2 l | p. 58 |
| H 7i, H 7i P, H 7i VIO | ||
| Vibrator oil capacity | 10.0 l | p. 62 |
Hamm H 5i, H 7i Common Problems This Manual Covers
Hamm H 5i compactor cranks but will not start, dash goes dark at key-on
Check the battery first: this is a 12 V system per the technical data on page 58, and anything under roughly 12 V at rest drags the start routine down. Clean both terminals, then pull the main fuse block and verify F01.1 through F01.3 are intact 100 A links as listed on page 69.
Manual Section: Electric Diagram p. 69Engine starts and runs but machine will not travel in either direction
Verify the parking brake actually releases before chasing hydraulics. Run the parking brake function test on page 18, then confirm hydraulic oil is at level, since the system holds 60.0 l per page 58. Next, check the seat and interlock switches, and trace the travel lever circuit through the wiring diagram.
Manual Section: Maintenance p. 18Air filter warning indicator lights up on the display during normal compaction work
Clean or replace the main air filter cartridge before the engine starves. Do not blow out the safety cartridge: replace it after 2000 operating hours as specified on page 31. Reseat the housing cover so the dust valve points down, then clear the monitoring indicator and confirm it stays out at full rpm.
Manual Section: Maintenance p. 31Machine shuts down suddenly under load with engine warning lamp on
Check coolant level first: the system takes 11.0 l per the technical data on page 58, and a low radiator will heat-soak and shut things down. Blow the radiator core clean from the fan side, then verify engine oil at 10.5 l capacity and inspect the fuel pre-filter for water and debris restricting flow.
Manual Section: Maintenance p. 58Emergency stop button will not reset, display shows no start clearance
Twist the mushroom head clockwise until it pops fully out, then cycle the key. Run the emergency stop function test on page 19 at standstill and again during travel to confirm the circuit latches correctly. If it still blocks start, inspect the switch contacts and harness plug against the wiring diagram.
Manual Section: Maintenance p. 19Drum scrapers dragging and packing material, uneven mat finish behind the roller
Measure scraper clearance with a feeler gauge across the full drum width. Set smooth drums to 10 mm as specified on page 40; padfoot drums run 15 mm per page 41. Replace any scraper blade worn past the wear line, then retorque the mounting hardware and recheck clearance after the first hour of work.
Manual Section: Maintenance p. 40Frequently Asked Questions
What are the torque specifications for the wheel bolts on the HAMM rollers?
The tightening torque for the wheel nuts on the H 5i, H 5i P, H 7i, H 7i P, and H 7i VIO models is 450 Nm. p. 57
How often does the vibrator oil need to be changed on a Hamm H 5i, H 5i P, H 7i, H 7i P, H 7i VIO?
The vibrator oil should be changed every 1000 operating hours. p. 10
How often should the hydraulic oil be replaced?
The hydraulic oil should be replaced every 2000 operating hours. p. 10
What is the fuel tank capacity on the Hamm H 5i, H 5i P, H 7i, H 7i P, H 7i VIO compactor?
The fuel tank capacity for both the H 5i and H 7i models is 123.0 liters. p. 58
What is the correct procedure for checking the hydraulic oil level?
The hydraulic oil level should be checked when the engine is cooled down to approximately 20 °C (68 °F). The correct level is at the center of the inspection glass [A]. p. 35
What format is this Hamm H 5i manual in?
All 176 pages arrive as one searchable PDF at checkout. Read it at the desk, then take the phone out to the machine.
Does this Hamm H 5i manual allow printing?
No restrictions at all. Print individual pages, full chapters, or the entire manual. The PDF is completely unlocked.
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