Part of the JCB Repair Manuals.
This service manual runs 1,176 pages and covers the JCB 135, 155, 175, 190, and 205 skid steer loaders end to end, OEM #9813/6750. It carries full electrical schematics with chassis, engine, and operator-station harness routing, plus hydraulic circuit diagrams for the Smooth Ride System, the lift arm control valve block, and the cooling fan circuits. Torque tables list every fastener in the machine. The engine section covers crankcase, cylinder head, camshaft, fuel injection, turbocharger, and the related sensors and solenoids. Torque the cylinder head bolts to 100 Nm, set the crankshaft pulley nut to 304 Nm, and fill the hydraulic tank to its 32L total capacity before you close up. When your machine is down, every hour costs money. Open the bookmarked PDF on your tablet and search any spec by keyword.
Complete the set for your 135–205
Other edition of this manual
What's Inside This JCB 135–205 Manual
| System | Pages | Key Topics |
|---|---|---|
| Machine | 5-34 | Cleaning, Acronyms Glossary |
| Attachments and Options | 35-58 | General, Lift Arm Quickhitch, Shovel, Fork (General, Mechanical Quickhitch, Electronic Quickhitch) |
| Body and Framework | 59-100 | Acronyms Glossary, Access Cover (General, Engine Compartment, Rear Cover), Lift Arm (General, Stop Pad), Transportation Lock (General), Pivot Pins (General), Mirror (Side Mirror) |
| Operator Station | 101-144 | General, Window, Door, Lock, Latch, Hinge, Handle, Controls |
| Heating, Ventilating and Air-Conditioning (HVAC) | 145-196 | HVAC Unit, Compressor, Receiver Drier, Condenser, Filter, Heater Valve, Pipe, Acronyms Glossary |
| Engine | 197-436 | Crankcase, Cylinder Head, Crankshaft, Camshaft, Engine Belt, Oil Filter, Air Filter, Crankcase Breather |
| Fuel and Exhaust System | 437-514 | General, Tank, Filter, Water Separator, Injection, Fuel Pump, Exhaust, Turbocharger |
| Cooling System | 515-556 | Cooling Pack, Fan Motor, Expansion Tank, Pump, Thermostat, Hose, Acronyms Glossary, General (Housing) |
| Brakes | 557-568 | Contents (General, Park Brake), - General (Introduction), - Park Brake (- General, Introduction, Technical Data, Operation, Check, Remove and Install) |
| Driveline | 569-666 | General, Front Hub, Rear Hub, Front Wheel, Rear Wheel, Wheel Drive Pump, Wheel Drive Motor, Tyre |
| Hydraulic System | 667-808 | General, Tank, Filter, Motor, Charge Pump, Gear Pump, Cylinder Ram, Accumulator |
| Electrical System | 809-1062 | General, Battery, Battery Cable, Power Distribution, Harness, Alarm, Instruments, Interior Switch |
| Fasteners and Fixings | 1063-1090 | General, Screws, Bolts, Bearings, Clips, Threaded Insert (General, Worm Drive) |
| Consumable Products | 1091-1142 | Oil, Grease, Fluids, Locking Fluids, Solvents and Primers, Adhesive, Sealant, Fuel |
| After Sales | 1143-1176 | Maintenance Schedules, Clothing and Personal Protective Equipment, Special Tools |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Cab/canopy rear mounting nuts and compression plates torque | 205 N·m | p. 22 |
| Cylinder head bolt torque | 100 Nm | p. 239 |
| Engine Swept Volume | 2.216L | p. 205 |
| Engine Idling Speed | 1400 RPM | p. 205 |
| Hydraulic Tank Total Capacity | 32L | p. 675 |
| Main Relief Valve (MRV) Setting | 230bar | p. 675 |
| SRS Accumulator Pre-charge Pressure | 303bar | p. 754 |
| Joystick Screw Torque | 9.9 Nm | p. 775 |
| Battery Voltage | 12V | p. 867 |
| Battery Cold Cranking Amps (CCA) | 1000 | p. 867 |
| Work Lights Rating | 55W | p. 1016 |
| Internal Hexagon Headed Capscrews (Zinc) M8 torque | 46 N·m | p. 1072 |
