A mast that drifts down or slack lifting chains keep the platform grounded until they are put right, and this 67-page JLG Toucan Junior, Junior 6 and Junior 8 service manual PDF (OEM ID MA0256-07) shows how on this compact aerial work platform. Separate electrical schematics cover the standard machine, the battery cutout and hourmeter build, and the DI platform option, while hydraulic schematics trace oil from power unit to mast cylinder. Adjustment procedures set the relief valves, tilt indicator and steering sensors, while the biggest part of the book handles removal and installation of the mast cylinder, slide blocks, lifting chains, wheel motor brakes and power unit. Confirm power circuit fuse F1 at 63 A and control fuse F4 at 500 mA before you condemn the electronic controller. Every hour the platform sits tagged out costs you. Bookmarked, keyword searchable, and yours to keep for as long as this lift is in your fleet.
What's Inside This JLG Toucan Junior 6 / 8 Manual
| System | Pages | Key Topics |
|---|
| Introduction | 1-12 | Foreword, Important Information, Safety Instructions, Operating Procedures, Maintenance Procedures |
| Work Platform Characteristics | 13-16 | Description, Characteristics Dimensions Performances |
| General | 17-30 | Cleanliness, Handling, Welding From the Work Platform, Assembly - Disassembly, Bushing Installation, Bearings, Locks, Loctite |
| Adjustments | 31-40 | Chain Attachments, Lifting Chains Tension, Pressure Relief Valves, Tilt Indicator Setting, Wheel Motor Brake Adjustment, Steering Sensors Setting |
| Schematics | 41-48 | Electrical Schematics (Standard Machine, Machine with Battery Cutout and Hourmeter Options, Machine with DI Platform Option), Hydraulic Schematics |
| Removal - Installation Procedures | 49-67 | Platform (Access Gate Removal, Removal), Mast on Chassis Installation |
Quick Reference Specifications
| Specification | Value | Page |
|---|
| All Models |
| Drive motor power | 0.32 kW - 24 VAC | p. 16 |
| Power of electrical cylinder motor | 0.4 kW - 24 VDC | p. 16 |
| Charger model | Delta Q 24V-25A | p. 24 |
| Control circuit fuse (F4) | 500 mA | p. 27 |
| Capacity of power unit reservoir | 5 l | p. 16 |
| Power of hydraulic power unit motor | 1 kW - 24 VDC | p. 16 |
| Junior 6 |
| Weight | 850 kg | p. 16 |
| Hydraulic circuit max. pressure | 15 MPa | p. 16 |
| Junior 8 |
| Weight | 950 kg | p. 16 |
| Hydraulic circuit max. pressure | 13 MPa | p. 16 |
