A BPV 200 that drifts off neutral or goes soft under load rarely tells you why until it is on the bench in pieces, and the Linde BPV 200 Service Manual PDF, 60 pages on this variable hydraulic pump, runs that teardown in order: auxiliary pump, filter flange, valves, valve plate housing, control cover, pilot valve. Assembly takes most of the book, from drive shaft bearing setup through swash plate, control cylinder setting, retainer determination and the mechanical neutral position. Valve plate housing work covers the high pressure relief and boost pressure valves; the cartridge filter and double filter flange get their own sequence. Hold axial play between retainer plate and holding plate to 0.01 to 0.03 mm, then pull the pilot housing fixing screws to 86 Nm. Guessing costs a second teardown and a scored valve plate. Bookmarked and searchable, it puts the measurement in front of you before you order, so you buy the right part once.
What's Inside This Manual
| System | Pages | Key Topics |
|---|
| Variable Hydraulic Pump BPV 200 | 1-2 | Auxiliary Pump, Filter Flange, Valves, Valve Plate Housing, Control Cover, Pilot Valve |
| Disassembly | 5-28 | Disassembly of Auxiliary Pump, Disassembly of Filter Flange, Disassembly of Valves, Disassembly of Valve Plate Housing, Disassembly of Control Cover, Disassembly of Pilot Valve |
| Determination of Axial Play | 29 | Drive Shaft |
| Drive Shaft Assembly | 29-34 | Front Taper Roller Bearing, Ball Race, Rear Taper Roller Bearing, Drive Shaft |
| Swash Plate Assembly | 35 | Flanged Bolt, Ball Pivot |
| Checking the Axial Play Between Retainer Plate and Holding Plate | 36-37 | Piston Assemblies, Collar Height, Retainer Plate, Holding Plate, Spacer Sheets |
| Control Cylinder Setting | 38-40 | Swash Plate, Control Piston, Needle Bearing Segments, Locking Pins |
| Retainer Determination | 41-46 | Piston, Mounting Aid, Cylinder Block, Support Disc, Locking Ring |
| Setting of Mechanical Neutral Position | 47 | Self-Securing Lock Nut, Adjusting Eccentric |
| Assembly of Control Cover | 48 | |
| Assembly of Valve Plate Housing and Valve Plate | 49-53 | Valve Plate Housing, Valve Plate, O-Rings, Spacer Bolts, High Pressure Relief Valve, Boost Pressure Valve |
| Assembly of Cartridge Filter | 54 | Cartridge Filter |
| Assembly of Auxiliary Pump | 55-60 | Auxiliary Pump, Pump Flange, Coupling Hub, PTO, Compression Spring, Locking Ring |
Quick Reference Specifications
| Specification | Value | Page |
|---|
| Pilot housing fixing screws torque | 86 Nm | p. 16 |
| Distance from dimension a to b | 0.1 ... 0.3 mm | p. 45 |
| Axial play between retainer plate and holding plate | 0.01 ... 0.03 mm | p. 38 |
| Axial play | 0.03 ... 0.05 mm | p. 32 |
| Swash plate angle | 18.5° ± 12' | p. 40 |
| Auxiliary pump fixing screws torque | 49 Nm | p. 57 |
| Control piston fixing screws torque | 49 Nm | p. 37 |
| Control cylinder piston bushing screw plug torque | 115 Nm | p. 40 |
| Valve plate housing fixing screws torque | 275 Nm | p. 51 |
| High pressure relief valve tightening torque | 120 Nm | p. 52 |
| Cartridge filter flange fixing screws torque | 25 Nm | p. 55 |
| Mechanical neutral position adjustment rewind | 0.4-0.5 mm | p. 40 |
