This 205-page Takeuchi TL120 parts manual PDF (OEM #BT3Z001) is the factory parts catalog for the TL120 Compact Track Loader: exploded views and part numbers for every assembly on the machine. Inside you get undercarriage breakdowns from track rollers to the travel device, complete engine and electrical exploded views, hydraulic piping and control valve diagrams down to individual pilot valve and pump components, plus cab, canopy, attachment, and decal listings. Even the shims are called out: 1.6, 3.2, and 4.5 mm thicknesses for the cooling package, with the cluster gauge bulb spec'd at 14V, 1.4W. No more ordering the wrong seal kit twice. Bookmarked and text-searchable; type the part name, jump straight to the right diagram, and order with confidence.
What's Inside This Takeuchi TL120 Parts Manual
| System | Pages | Key Topics |
|---|---|---|
| Undercarriage | 14-25 | Track Roller a, Track Roller B, Front Idler, Track Adjuster, Travel Device |
| Main Frame & Control Lever | 26-35 | Frame, Arm Stopper, Hook, Operation Lever & Stand, Piping; Operation Lever |
| Engine & Electrical System | 36-65 | Engine & Accessories, Drain Plug, Control Box; R.H., Control Box; L.H., Engine Control, Electrical |
| Hydraulic Pipng & Tank | 66-81 | Valve & Accessories, Piping, Pump Drive, Hydraulic Tank, Fuel Tank & Fuel Piping |
| Cover & Cab | 82-123 | Cover, Floor Frame, Seat, Safety Bar, Canopy Mount, Canopy, Cab Mount, Rear Mirror |
| Attachment | 124-133 | Arm, Quick Attachment, Bucket, Piping; Arm |
| Decal & Tool | 134-153 | Decal (Canopy), Decal (Cab), Tool, Painted Color |
| Hydraulic Device | 154-194 | Control Valve, Inlet Housing Assy, Block Assy; No. 1, Block Assy; No. 2, Sub Valve, Self Level Valve, Pilot Valve (R.H.), Pilot Valve (L.H.) |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Engine mount shim thickness (selective) | 1.6mm / 3.2mm | p. 40 |
| Bulb Rating (Cluster Gauge) | 14V, 1.4W | p. 45 |
| Rear Lamp Bulb Rating | 12V, 55W | p. 61 |
Takeuchi TL120 Common Problems This Manual Covers
Takeuchi TL120 track adjuster grease fitting part number needed, track tension won't hold
Check the chassis parts diagram on page 14 and match the track adjuster callout to the parts number list on page 15. Order the grease fitting and discharge valve together since they wear as a set, and verify both numbers against your serial number range before ordering. Grab a spare fitting; they snap off during adjustment.
Manual Section: Undercarriage p. 14Radiator mounting shim part numbers unclear, new radiator sits loose in the frame after cooling package replacement
Check page 39 for the radiator mounting shims; they are listed in three thicknesses, 1.6mm, 3.2mm, and 4.5mm. Order a few of each size so you can stack them until the radiator sits tight in its mounts, and verify the shim part numbers against your serial number range before ordering.
Manual Section: Engine & Electrical System p. 39Instrument cluster and rear work lamp bulbs blown, replacement ratings not marked on old bulbs
Check page 45 for the cluster gauge bulb; it is rated 14V, 1.4W, so do not substitute a common dash bulb from the parts store shelf. Find the rear lamp bulb on page 61, rated 12V, 55W. Match both ratings exactly when ordering, and keep spares on hand since these are cheap wear items.
Manual Section: Engine & Electrical System p. 45Air conditioner blows warm, need condenser and receiver drier part numbers plus refrigerant charge amount
Check the air conditioner parts listings in the cab section and identify the condenser and receiver drier by their callout numbers. Note the gas charge of 200g listed on page 117 before recharging. Verify part numbers against your serial number range, and replace the receiver drier any time the system has been opened.
Manual Section: Air Conditioner p. 117Hydraulic hose weeping at the loader valve, need correct replacement hose and fitting part numbers
Check the hydraulic piping diagrams starting on page 66 and trace the leaking hose to its callout number in the parts list. Order the hose complete with fittings; never patch or splice a hydraulic hose, since a pinhole leak can inject oil through skin. Verify O-rings and seals are included or order them separately.
Manual Section: Hydraulic Pipng & Tank p. 66Frequently Asked Questions
What are the replacement specifications for the track tensioning grease valve?
The track adjuster cylinder assembly (L.H. part number 06515-00200, R.H. part number 06515-00300) includes a check valve assembly (part number 15413-00501) used for track tensioning. Refer to page 21 for the complete parts list of the track adjuster assembly. p. 21
What are the replacement specifications for the rubber crawler belts?
There are two types of rubber crawler belts available for the TL120: part number 1914301310 (Aggressive lug type) and part number 1914301320 (standard rubber crawler). Both require a quantity of 2 for a full machine replacement. p. 25
What is the specification for the rear lamp bulb?
The rear lamp assembly (part number 17030-06900) uses a 12V, 55W bulb (part number 17030-06902). p. 61
What is the specification for the cluster gauge bulb?
The cluster gauge assembly (part number 06543-00100) uses a 14V, 1.4W bulb (part number 17301-40796). p. 45
What is the capacity of the air conditioner gas?
The air conditioner system requires 200g of gas (part number 08724-63100). p. 117
How quickly can I access this Takeuchi TL120 manual after buying?
A 205-page Parts Manual in searchable PDF format, available the moment you complete checkout. View on computer, tablet, or phone, with no shipping wait.
Am I able to print pages from this Takeuchi TL120 manual?
Absolutely. No DRM or copy protection. Print the whole manual or just the pages you need. Any home or office printer works.
